Always file, round corners, and de-sharpen metal edges from cutting. Sure it takes a few minutes, but you'll be glad your piece of metal won't cut you from a razor sharp edge as you install it, or later on when you re-work on the car.
Buy a drill press. You'll be glad you did, in fact you may even say 'Why didn't I buy this sooner'. We've all used the hand drills too many times. Though a drill press takes up space and requires clamps and some setup.
When you fabricate with angle iron, try to finish the part so that it does not look like you made it from angle iron! Radius the edges and drill a few speed-holes. I love my belt sander and drill press for this kind of work.
A countersink bit to put a slight taper on the edge of a drilled hole makes a nicer finish and mayhap a bit of stress relief. If nothing else it takes the burr of the edges.
Learn to think in three dimensions. A piece of square tube can be carved into a finished part without the need to weld if you are clever. The finished part also tends to look more professional.
9/28/22 8:46 p.m.
Always file, round corners, and de-sharpen metal edges from cutting. Sure it takes a few minutes, but you'll be glad your piece of metal won't cut you from a razor sharp edge as you install it, or later on when you re-work on the car.
Buy a drill press. You'll be glad you did, in fact you may even say 'Why didn't I buy this sooner'. We've all used the hand drills too many times. Though a drill press takes up space and requires clamps and some setup.
3/2/23 9:03 a.m.
Is one of the tips about checking your work?
3/2/23 10:08 a.m.
When you fabricate with angle iron, try to finish the part so that it does not look like you made it from angle iron! Radius the edges and drill a few speed-holes. I love my belt sander and drill press for this kind of work.
A countersink bit to put a slight taper on the edge of a drilled hole makes a nicer finish and mayhap a bit of stress relief. If nothing else it takes the burr of the edges.
Learn to think in three dimensions. A piece of square tube can be carved into a finished part without the need to weld if you are clever. The finished part also tends to look more professional.
3/2/23 11:16 a.m.
In reply to ¯\_(ツ)_/¯ :
We're just making sure you're paying attention ;-) Nevertheless, good advice. :-)
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