Clifton
New Reader
3/30/16 4:26 p.m.
I bought the tubing, bends and misc from Columbia River tubing
I necked the manifold down from 2.5" to 2" with a 7 degree cone. After the collector it is 2.5" up to the turbo flange. Unfortunately I don't have a tig welder. Everything is mig welded using argon.
My first day on the forum and I find this... I'm home.
BMWGeoff wrote:
My first day on the forum and I find this... I'm home.
Indeed you are!
I'd love to see (hear) a video when it is running.
Manifold looks great, can't wait to see more from this awesome car.
Clifton
New Reader
9/3/21 11:48 a.m.
I didn't realize I never updated this. I'll post some more pics from the build.
I made a dual master cylinder mount that bolted to the frame withh the factory holes and linkage. On the rear brakes, I made a bracket and used an off the shelf hat. Hub is from an 85 MR2. I cut the top off the upright and made it a sla suspension. My control arms are very short due to were the engine is but I made it work pretty good. I used http://vsusp.com
to determine the pick up points, angles, etc.
There was an online brake calculator I used but it is nla.
Clifton
New Reader
9/3/21 12:02 p.m.
In reply to Clifton :
I used the factory harness and wired everything not original Lotus into a separate fuse box with mini relays, fans, ecu, fuel pump, a/c. This separate box is not hard wired as it needs to come out for engine removal. The factory engine harness does not though. I used the factory ecu with the rev limit bumped to 7600.
Clifton
New Reader
9/3/21 12:15 p.m.
Clifton
New Reader
9/3/21 12:55 p.m.
So cool to see this one pop back up.
Oh this is wonderful timing. I'm just now digging into my own 2GR Europa project. I like that tank idea.
Clifton
New Reader
9/3/21 6:28 p.m.
I used the MR2 shifter and lengthen the cables. I had to painfully open a big hole in the frame to insert it down inside. I don't have a picture of it but I made a piece or of steel sheet that covers the giant hole and it screws to the frame about every inch about to add the rigidity back. The cover plate has a hole just small enough for shifter movement. I ran my a/c lines through the frame too so it is nice to get in there.
Clifton
New Reader
9/3/21 6:34 p.m.
I used an E153 LSD trans. I bought a complete 91 V6 Camry trans as they have a 3.6 FD. I used the ring and pinion and pump from that. They are an E series but fwd. Cheaper than buying everything seperate but a lot of work. Ring gear is on the right.
Clifton
New Reader
9/3/21 6:39 p.m.
Intercooler fans have temp control to come on for heat and will also come on at boost onset and runs off a Hella timer relay for 30 seconds after boost ends
.
Clifton
New Reader
9/3/21 6:51 p.m.
I wanted to make my own flares and follow the body line but I didn't want to spend 6 more months on this so I bought a set on Ebay from Poland. I made some plugs from them to test before cutting into them. I ended up adding to them front, rear, and widening them a little but it still save a lot of time. I only used a little on the fronts and foamed the rest, covered with glass and removed the foam underneath.
Love the 10-spoke wheels. They look hamazing
What size and offset front wheels are you running? I dig the front brake setup and copied it for my car, thanks for the drawings a while back!
Clifton
New Reader
9/4/21 6:46 p.m.
In reply to Brotus7 :
You're welcome. How far are you on yours? If you need any thing or links, let me know.
Wheels are Advanti Storm, F 15x8 +25, R 15x9 +35. They are Miata fitment, pretty light too. Good-win-racing carries them and some others in this size. The fronts barely touch the inner body on full lock. I had to cut the outer inside of the wheel well (not the body) and move it back about half inch for clearance, about 3 " wide. I had the front hubs offset machined from 4x3.75" to 4x100 and used a large shank Dodge stud to take up the extra room.
Clifton
New Reader
9/4/21 6:48 p.m.
In reply to maschinenbau :
Do you have a thread? Are you using the E153 or something else? Boxter trans?
In reply to Clifton :
Yes I have a Solara e153. Hoping to use the stock Toyota Avalon axles and knuckles since that's the donor car I have. Spline counts seem to be the same but I haven't really dug that far yet. What did you do for axles and hubs/knuckles?
I've just been accumulatomg parts but I'm starting a thread this week.
Clifton
New Reader
9/5/21 2:37 p.m.
I used 85 MR2 hubs. I cut the top strut part off and bolted a plate on the bottom to widen the pickup points. Then made a a double wishbone for it. Toyota made a sports racer and used mostly MR2 suspension and did the same or similar on it. On the axles I had a company assemble an AW11 outer spline CV and E153 inner CV. I believe it was an 88 V6 Camry outer. I looked for a bookmark I had that listed all the out CV splines and dimensions. I can't find it but I did find this one https://sites.google.com/site/modifierle/mk1.5instructinos
To do over, if the engine fits in the factory frame, IDK but I would see and then see if I could use a Boxster/Audi trans. It is a lot of work to make the frame and rear suspension as there is not much room. I made my shock mounts bolt on for room but didn't need too. All the wiring unplugs to make removal easier. I can lift the engine and trans, rotate 90 degrees and lift it out with a spotter. It's tight.
Top of hub cut off.
Not much room. Trans sits almost against the frame by the gas tank.
Outer adjuster for toe.
Rotated to remove