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Dusterbd13-michael
Dusterbd13-michael MegaDork
11/3/23 9:46 p.m.

dakota is coming along nicely. Tomorrow brett Murphy and i go grab a parts car, which should help lower the budget for this signifisignificantly. 

Also, its my wife's daily right now, and she's not really happy about that. But i still haven't figured out the intermittent crank/no start on her van, and its no the shops problem.

 

Dusterbd13-michael
Dusterbd13-michael MegaDork
11/4/23 7:05 p.m.

we got a parts car. Brett and i paid 450, or 225 each. He gets tge drivetrain and wiring and computer parts for his car, i get the legacy bits for mine. So for 225, i get decent headlights, a rear subframe, hopefully good balljounts, the delift parts, nice,carpet, etc. My old 95 silverado is good at this.

 

and brett is stronger bailing wire.

Dusterbd13-michael
Dusterbd13-michael MegaDork
11/20/23 7:19 p.m.

my wife is still driving it. As her van continues to kick me in the daddy bags. 

But i made an unknown crappy chinesium pillar pod fit the legacy a pillar.trim beautifully! Now, to get this thing in the bay for major service and repairs. Like the coolant leaks i can smell, and the exhaust that may be two pieces now, and....

 

Probably need to gut the parts car first. Make it go away, and get all my spares out. 

After.turkey day and mazda repairs. First things first. 

Brett_Murphy (Agent of Chaos)
Brett_Murphy (Agent of Chaos) MegaDork
11/21/23 11:28 a.m.

Just let me know when the parts car strip day is happening. 

Dusterbd13-michael
Dusterbd13-michael MegaDork
11/21/23 12:02 p.m.

Will do! Wouldn't leave you out of the fun.

Hows the Frankenstein going?

Brett_Murphy (Agent of Chaos)
Brett_Murphy (Agent of Chaos) MegaDork
11/21/23 12:35 p.m.

In reply to Dusterbd13-michael :

I started disconnecting junk to get the current engine out. That's... still in progress, LOL.

Working outside in the elements means that sometimes my motivation and the weather don't line up.

Dusterbd13-michael
Dusterbd13-michael MegaDork
11/21/23 2:21 p.m.

In reply to Brett_Murphy (Agent of Chaos) :

Man, do i know that feeling 

Dusterbd13-michael
Dusterbd13-michael MegaDork
11/26/23 6:44 p.m.

i may have a problem. 

 

Thats $280 worth of wheels.

 

Oh, and it popped a brake line yesterday. Its now officially a full blown project car. Time to get the parts car gutted, the wifes van fixed, and then this one fixed. So that way one or more of these awesome sets of wheels can be boltsld on.

Dusterbd13-michael
Dusterbd13-michael MegaDork
11/28/23 7:59 p.m.

parts car is here. Munchkin steered and ran brakes while i pushed with my truck. Went shockingly smooth. 

 

Time for shenanigans. 

 

Brett comes Saturday for his parts. 

 

Anyone need stuff? We need recoup. 

Brett_Murphy (Agent of Chaos)
Brett_Murphy (Agent of Chaos) MegaDork
12/3/23 1:50 a.m.

Today we determined that Dusterbd-13 probably has a MASSIVE intake leak that's making the Baja behave absolutely dumb when boost builds suddenly. Also, get some better tires.  laugh

The parts car no longer looks like that.

Thanks for the pizza, btw.

 

 

 

 

Dusterbd13-michael
Dusterbd13-michael MegaDork
12/3/23 8:49 a.m.

Yesterday with brett was a HOOT!!!

its always awesome working alongside somebody that knows what they are doing.

And hanging out with a friend. Both simultaneously is even more better. 

As we left it yesterday evening. I got dooe panels, mirrors, carpet, misc trim and fasteners and such this morning. And the shop cleaned up. Parts stashed, etc. Off to church now. 

But its ready to have the subframes removed and the carcass crushed. Not bad for a weekend worth of work. 

Dusterbd13-michael
Dusterbd13-michael MegaDork
12/6/23 7:42 a.m.

 

all thats left to pull is  the front suspension after i wheelbarrow it out of the shop. Ot has one nut on each strut mount finger tight, and one finger tight nut on the frame studs.

time to call runion.

AngryCorvair (Forum Supporter)
AngryCorvair (Forum Supporter) MegaDork
12/6/23 11:50 a.m.

do those taillights have ebay value?

wvumtnbkr
wvumtnbkr PowerDork
12/6/23 12:52 p.m.
AngryCorvair (Forum Supporter) said:

do those taillights have ebay value?

Or trunk with spoiler. 

Dusterbd13-michael
Dusterbd13-michael MegaDork
12/6/23 1:37 p.m.
AngryCorvair (Forum Supporter) said:

do those taillights have ebay value?

Not much, unfortunately. 150 full set, free shipping.  Tons listed.

AngryCorvair (Forum Supporter)
AngryCorvair (Forum Supporter) MegaDork
12/6/23 1:51 p.m.

In reply to Dusterbd13-michael :

you said "not much" followed by "$150".  to a challenger.  who are you and what have you done with Michael?

Dusterbd13-michael
Dusterbd13-michael MegaDork
12/6/23 2:18 p.m.
AngryCorvair (Forum Supporter) said:

In reply to Dusterbd13-michael :

you said "not much" followed by "$150".  to a challenger.  who are you and what have you done with Michael?

I'm kind of at the point right now where the E36 M3 I own owns me and it's all taking up room in my head. I'm sorry willing to let recoup and not be taken advantage of because this is an envelope class car just to make it simpler for the mental headspace. Cuz put it into bullet points I have a broken baja, a broken miata, an unfinished stock car, the daughter's truck that needs finishing, property that needs restructured to get stuff off my neighbor's land, and that's just what's running through my head right now. It's kind of worth it to me to let the hundred bucks go. berkeley I'm stressed.

Dusterbd13-michael
Dusterbd13-michael MegaDork
12/8/23 2:01 p.m.

this pile alone is worth my 225 investment in the parts car

Dusterbd13-michael
Dusterbd13-michael MegaDork
12/9/23 6:21 p.m.

probably time to do a real update....

Dusterbd13-michael
Dusterbd13-michael MegaDork
12/23/23 1:25 p.m.

 

Previous total:

Car: 400

Trans mount: 35.35

Trans filter: 5.79

Rear trans seal: 3.99

Trans fluid: 23

Exhaust: 100

Intercooler: 100

Intake: 50

Stereo harness: 6

Storage cubby: 25

Crossmember/suspension/column/grille:234.61

Swaybar/control arm bushings/ heat shield: 55.30

 

 

This update:

I returned all the pullapart parts, so remove all that from the budget except 25.51 swaybar

Removed intake and intercooler from budget for now, as no intent to use

Roni sent me a free trans mount with an insert in it, so remove the trans mount cost. I also got one with the parts car!

My half of the Parts car: 225

Rock auto order (minus stuff that wont be in the car at the challenge, listed in the actual update): 304.90

Nicopp: 29.99

Brake Unions:5.00

Exhaust gaskets: 31.59

Gauges and pillar pod (had) 20 fmv

Silicone Hose kit: 42.31

Rustoleum: 9.98

New total: 1258.06

So, when we left off I thought I had the trans leak fixed, and the car was soldiering on as a rolling project. That was a couple months ago. It got pressed into daily driver duty for the wife while I had her van down, covering about 3k before it popped a brake line. At that point, I pulled it offline for proper repairs. Looking at it, it seemed that to do the brake lines right involved dropping the crossmember, so I anticipated doing both jobs at one time.

And then my friend brett called me with a 2001 legacy 2.5gt parts car deal that he found. 450 for the whole car. He needed the drivetrain for his legacy (building an earlier legacy with a Frankenstein 2.5 swap for the challenge) and I could return ALL my pullapart parts and replace them for 225, thereby saving money while investing more effort. Well, all except the b9 tribeca front sway bar.

As Deadpool has taught us since I was a lad reading his comics, its all about maximum effort.

So we went to Fayetteville, paid our money, and took our chances.

Screenshot_20231102_210405_Facebook by Michael Crawford, on Flickr

20231104_133842 by Michael Crawford, on Flickr

 

Got it home, and gutted it for all its worth. I kept all the suspension, interior, brakes, front lights, hood, etc. all the stuff that I could MAYBE use on the baja, including cv axles, while brett got all the wiring, computers, engine trans, etc. we then traded the leftovers to my scrap guy for used tires. A set of nearly new 205/55/16 for the gt snowflakes, a set of well loved 275/40/17 for my sawblades, and a set of 215/50/17 for the srt4 wheels. We’ll get to the wheel whoring in a while, so keep that thought.

Anyway, stripping went like this…

20231128_170220 by Michael Crawford, on Flickr

20231128_170157 by Michael Crawford, on Flickr

20231128_170501 by Michael Crawford, on Flickr

20231203_072709 by Michael Crawford, on Flickr

20231206_072002 by Michael Crawford, on Flickr

20231208_120456 by Michael Crawford, on Flickr

20231208_122259 by Michael Crawford, on Flickr

 

Not shown is that I saved all the hardware, all the interior, the front and rear impact beams, all the bulbs, etc. everything I could think of for reuse in my car for challenge budget savings. This thing even had a newish radiator in the trunk, an underseat sub, decent headlights up front, and good heater hoses! Like I said, I saved EVERYTHING I thought I could use, and now its clogging up my shop and storage.

 

With the parts car gone, I readied the baja for surgery. I dropped the spare, and limped it to the local coin op car wash where I pressure washed the underside the best I could with castrol superclean while it was on jack stands. Tried to limit the amount of dirt and rust and crap that will be falling in my eyes and on my floor.

Got it home, on the quick jacks, and started soaking the subframe hardware in penetrating oil. The rust looked way less bad after cleaning. I hit it all with some rustoleum rust converter, just to slow it down.

20231209_113418 by Michael Crawford, on Flickr

Pulled the crossmember and rear suspension. Most of it came apart easy. One bolt didn’t, on the drivers front cossmember mount. Snapped flush with the frame.

20231215_070931 by Michael Crawford, on Flickr

Which I then proceeded to make worse on myself by breaking a drill bit off in the broken bolt.

20231217_081833 by Michael Crawford, on Flickr

Tried the trick of using a carbide tipped masonry bit on a hammer drill, tried welding a nut to the chunk of bolt, tried drilling beside it, etc. finally grabbed the plasma cutter and cut the whole mount apart.

20231219_162449 by Michael Crawford, on Flickr

Made a new spacer/mount nut from an old cv nut and an extra m14 nut welded together, then welded to a chunk of 16 gauge that was welded and hammerformed to the frame rail. Its not pretty, but it’ll outlive me or the rest of the car. For alignment purposes, I bolted the patch to the crossmember, then bolted the crossmember to the car. Welded the patch to the car where it landed, dropped the crossmember and finished welding.

20231219_161444 by Michael Crawford, on Flickr

20231219_162341 by Michael Crawford, on Flickr

20231219_171941 by Michael Crawford, on Flickr

20231219_171935 by Michael Crawford, on Flickr

20231219_175809 by Michael Crawford, on Flickr

Then top coated everything to prevent future rust back there

20231217_081815 by Michael Crawford, on Flickr

20231219_180838 by Michael Crawford, on Flickr

I’ve ordered a thread chaser for the m14 hardware, as I don’t have one and I want to clean all the threads in the body prior to reassembly. I’m also going to use never seize on all of them. Being nice to the next guy that has to service this thing.

In doing the rear subframe, I’m deleting the factory body lift ang going to standard legacy GT height. The changes in this swap include, but aren’t limited to: diff mount, remove spacers and add locators, different driveshaft, different LCA supports, different sway bar supports, different trans mount, different heat shields, different bolts, different springs and struts, different steering column and coupler, different inner fender mounts, different front lower control arm bushings different rear upper control arms, different rear bump stops. All these were retained from the parts car. If I’m doing it, I’m doing it RIGHT. Half measures availed us nothing. I went ahead and swapped the front struts already to get them out from underfoot, as well as to make sure that the baja sized tires would clear the legacy get struts. They do. Need to turn the car around after finishing the rear to do the rest of the front suspension work. The parts car had fresh-ish ball joints, steering rack and tie rods as well as one new cv joint. So ill be swapping that stuff over too when the time comes

20231222_184605 by Michael Crawford, on Flickr

On the baja, to remove the rear shock you have to disassemble a lot of the rear seat. This is also need to access a good place to splice the leaking rear brake lines, and I’m swapping to the non-crunchy emergency brake cables while I’m in here. This means that essentially the whole interior is coming out, which is good for cleaning and replacing broken clips and using the best parts from both cars. Id also like to delete the DRLs, change the fog lights to independent operation, and rewire the seat heaters that just the back comes on on low (no tutorial for that, so no idea where to start yet). Probably put the good stereo stuff in while I’m here, etc.

So were halfway through with all that. Most of the interior is torn down, first round of carpet cleaning is done. I debated using the carpet from the parts car, but after sitting them side by side the baja carpet was in better shape. Its still bleached in a few spots, and I haven’t figured out what color dye is the necessary color for this.

20231222_200149 by Michael Crawford, on Flickr

20231222_200124 by Michael Crawford, on Flickr

While here, I pulled the cabin air filters out to inspect. They were reasonably clean, so I knocked the leaves out and looked at the evaporator. Then cleaned it the best I could. I debated running some coil cleaner through all the fins, but don’t know if the condensate drain is plugged, and decided it wasn’t time to worry about it yet. Vacuum is good enough for now.

20231222_193719 by Michael Crawford, on Flickr

While under the drivers side of the dash, I pulled the malfunctioning remote start. That made me happy.

20231222_191641 by Michael Crawford, on Flickr

One of the side projects I’ve been working on is a pillar pod for a boost gauge and an oil pressure gauge. Using leftover gauges and a universal pillar pod to start. The pod doesn’t fit the a pillar for crap, so I used my heat gun to reshape it, Dremel to grind clearance in it, and woodworking bandsaw to trim it to size.

20231120_181946 by Michael Crawford, on Flickr

20231120_181957 by Michael Crawford, on Flickr

20231120_182121 by Michael Crawford, on Flickr

20231120_183312 by Michael Crawford, on Flickr

20231201_071835 by Michael Crawford, on Flickr

20231222_195943 by Michael Crawford, on Flickr

 

Well finish off this update that’s wholly unsatisfying due to nothing being actually finished by discussing my addiction.

 

I’m a wheel whore.

 

Currently there’s close to 30 sets on my property NOT bolted to anything. 6 sets for the baja alone in total…

 

I don’t like the factory wheels. They do nothing for me, but have newish tires. Brett claimed the gt snowflakes when im done with them. Regardless, I had to do something for wheels. So I bought a few sets….

 20231126_184032 by Michael Crawford, on Flickr

From left to right: $100 set of 17x9.5 corvette sawblades, $80 17x7 srt4 wheels, $125 16x9.5 z51 salad shooters. Only the srt4 wheels will bolt up. So I grabbed a single 5x100-5x4.75 adapter in 1 inch thick based on my best guess.

The salad shooters just aren’t gonna work. Look neat though!

20231209_175030 by Michael Crawford, on Flickr

20231209_175023 by Michael Crawford, on Flickr

The sawblades on the other hand, are perfect. May not fit in the challenge budget, but they look amazing (to me). Picture makes it look like they poke more than they actually do. Pardon my craptastic photo abilities.

20231209_174440 by Michael Crawford, on Flickr

20231209_174532 by Michael Crawford, on Flickr

 

Merry Christmas yall!

Dusterbd13-michael
Dusterbd13-michael MegaDork
12/28/23 9:06 p.m.

Brett_Murphy (Agent of Chaos)
Brett_Murphy (Agent of Chaos) MegaDork
12/28/23 11:46 p.m.

Looking good. I'm incredibly envious of the quick jack and the power tools.

Also... needs to be higher. *nods*

Dusterbd13-michael
Dusterbd13-michael MegaDork
12/29/23 6:04 a.m.
Brett_Murphy (Agent of Chaos) said:

Looking good. I'm incredibly envious of the quick jack and the power tools.

Also... needs to be higher. *nods*

The quick jack is nice at times, and incredibly frustrating at others. I spent an hour last night trying to get it reprimed to lower the car. This particular car is not too steady on them, either. 

Overall,  a good purchase at the price i paid but i wouldn't pay retail.

 

I would buy the ryobi stuff again in a heartbeat though. You need tgat impact in your life.

 

And, no lifting. Im scared of heights. 

Dusterbd13-michael
Dusterbd13-michael MegaDork
1/4/24 2:43 p.m.

Dusterbd13-michael
Dusterbd13-michael MegaDork
1/6/24 5:17 p.m.

think i have some vacuum leaks 

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