This will be a short-lived build thread. More of an ownership log. I recently bought this 2003 Infiniti G35 sedan on craigslist for the sole purpose of donating its useful organs to the cause of GRM $2018 Challenge glory. Engine, trans, suspension, rear end, wiring, all will be scavenged and stuffed into a tiny 80's Datsun. More on that another day.
I am not yet ready to dive into a $2018 build, so for now I am nursing the donor car back to health, checking its vitals after 151,000 luxurious miles, and putting it through a full physical once autocross season begins. The story starts on craigslist. The previous owner rear-ended someone and decided to buy back from insurance. The damage from the hit included:
- Smashed grill and headlight
- Core support split and bent
- Radiator cracked, spewing coolant everywhere
- Fan shroud shattered into pieces
- Airbox is missing a chunk
- 1 fan blade MIA
I met the guy and drove it around the parking lot, filling it with coolant and watching the temp needle climb and seem to stabilize. Though advertised as a clean title, the insurance company had already marked the windshield with a giant circled "T". Though the title was clean, we did know what the BMV would do with it. So we settled on $1,100, signed the paperwork, and I called AAA to tow it home, which is another story. I followed the tow truck home, went to sleep, and woke up the next day to this thing in my driveway, and the all-too-familiar look on my wife's face.
Yeah, it was a bad hit, but the rest of the car is in great shape. Everything in the interior works, stereo sounds good, windows roll down and up. Somehow the A/C condenser survived unscathed, so even that works too.
On to the damage. Nothing you see here is securely mounted. The grill rattles. The fan scrapes the shroud. Every time you even think about touching the front end, chunks of plastic plummet to the driveway.
Here's a closer view of the split core support, which is some sort of composite material, meaning I can't just pull the dent out and weld it back up. Also note the low, tight fitment of the stock radiator. This will have to be replaced.
I couldn't find an exact-fit radiator locally, and I don't think this car deserves a new one. But I did find a guy parting out an 06 M35x, which uses the same engine. The filler is on the wrong side, but the hose locations match up. For a mere $30, it's worth a try. Close enough, right?
Wrong. It totally does not fit, even after extracting what was left of the fan shroud. After half an hour of struggling to wedge it in, I decided what the hell. The core is support is toast anyway, so I got the shears out and clipped away some clearance. I was able to re-use the lower mounting grommets, but the uppers mounts were long gone. I snipped a couple lengths of sheetmetal, drilled a few holes, slipped a short piece of coolant hose over each post on the radiator, and sheetmetal screwed the metal straps to the core support. I lengthened the expansion tank hose with a piece of brake line.
Not sure if I should be proud of myself, or ashamed.
Bleeding the system was a whole different story. I couldn't get heat to be hot, or the engine temp to stabilize. This is a notoriously difficult system to bleed, and it's very sensitive to air bubbles. I picked up one of those radiator cap funnels, but not before breaking the bleeder valve plastic connector. Once I replaced that, I got it to bleed, and drove to the gas station for some fresh 93.
And it behaved! So I changed the oil, got it registered and insured, and started driving it to work. The BMV didn't bat an eye at the title, so I think I might be getting a clean one soon in the mail. I guess the insurance company never got ahold of it, so it never got branded as rebuilt. Not that it matters, it's a parts car...right? Which means I have to part it out...you know, some day. Once I'm done enjoying it...which I very much do. This may be the nicest car I've ever owned.
TL;DR: I have a running, driving, 15 year old luxury car for about $1,200 and I don't know if I want to give it up just yet.