BoxheadTim
BoxheadTim UltimaDork
4/5/15 9:12 p.m.

Gack, my wife's 500SL strikes again. It really seems to be one of those cars that wants every repair done at least twice and repays kindness by pissing on your leg.

Anyway, I changed the fuel filter yesterday, pressurized the system - basically let the pumps run a couple of times until the turned off, cranked the engine for a couple of seconds without starting it, then let the fuel pumps build up pressure again and shut everything off. Checked everything over carefully and it was leak free.

Car then sat overnight on the charger as the battery is a bit weak. When I wandered into the garage in the morning it had stunk up the garage with gas fumes something horrible and there was a distinct wet patch right under the pumps. Backed out the car and it left a trail of gas .

On the ramps with the cover removed, there's a pretty obvious leak on the bottom pump as soon as we fired up the engine:

https://youtu.be/gXqELzaGUsg

Sorry for the crappy video quality, I used an older smartphone as I didn't want to ruin my good phone.

It's pretty obvious that the leak is between the fuel pump body and the banjo fitting. I figured I may as well check if the fitting was tight. After all, it's already leaking so I could hardly make it worse, could I?

I didn't, actually. The fitting was really tight, but when I fired it up again it barely leaked:

https://youtu.be/_y8IphubzZM

Err, what?

Anybody well versed in older Mercedes willing to comment?

The car did sit for about 6-8 months but it's never leaked gas during that time, nor before we laid it up.

Kenny_McCormic
Kenny_McCormic PowerDork
4/6/15 2:46 a.m.

Take the offending fitting apart, clean and inspect. Or go with the old trick of cranking it down until the banjo bolt breaks or it quits leaking.

jmthunderbirdturbo
jmthunderbirdturbo HalfDork
4/6/15 4:47 a.m.

remove the brass washers from the banjo fitting and polish them smooth. they usually groove and then the groove builds up deposits, then the deposits eat the brass and pit it. just polish them clean and re-install. use some light grease to keep the banjo bolt from grabbing the washers and twisting them.

-J0N

BoxheadTim
BoxheadTim UltimaDork
4/6/15 9:22 a.m.

Reading the responses, I noticed that I forgot to mention a tiny little detail - the fitting on the pump that sprung a leak all of a sudden doesn't need to be touched when changing the filter, and I didn't touch it until I checked if it was tight (no, I didn't do my gorilla-wivva-toothache routine on it, there's a slight difference between checking if it's tight and breaking it off ). So no copper washers were reused as the fitting was never disassembled.

That's why I have absolutely no idea why I would suddenly spring a leak...

Travis_K
Travis_K UberDork
4/6/15 9:24 a.m.

Try changing the washers and torque it to spec again.

BoxheadTim
BoxheadTim UltimaDork
4/6/15 10:30 a.m.

I was planning to do that, I'm just more concerned about the pump suddenly springing a leak. It's not like copper washers dry out...

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