tuna55 wrote:
Has anyone used the magic "R12a" duracool/redtek stuff? I know it's illegal - I don't care. Is it better than R134a like they claim?
Duracool isn't illegal; it's just hard to find a garage that will do the work for you, because most air conditioning technicians paid a lot of money for that fluorocarbon license and they want to keep the business as proprietary as they can.
Duracool is simply propane, albeit a highly refined version compared to what you buy for your barbecue. Cooking propane may contain fractions of ethane, butane, etc., plus some moisture. When you buy a can of Duracool, it's been refined to get rid of most of the other molecular weight hydrocarbons and is guaranteed dry, so it won't damage air conditioning system parts. (Sorry, m4ff3w -- I've had extensive exchanges with the Duracool folks, and they tell me it's just highly purified propane, that's all.)
Being a hydrocarbon and not a fluorocarbon, Duracool is 100% compatible with the lubricants used in R12 and R134a systems. There is no need to remove the oil and replace it with anything else. It is also compatible with all the elastomers used in refrigeration O-ring seals, hose linings, etc.
If you want to use Duracool in your vehicle, go for it. You'll need to get the R134a conversion kit for your fittings, just as if you were preparing to put R134a into the system, but that's all. Regular air conditioning service manifolds, gauges and hoses will work for the job.
Bear in mind, because Duracool is propane, it is flammable. That's not as bad as it seems, though. The total amount of refrigerant in an automotive air conditioning system is typically less than 2 lb., and because Duracool works much better than R12 or R134a, you may only need a pound, or so, in the system for equivalent cooling efficiency. If your vehicle catches fire, you'll have much more to worry about than a brief propane flash fire, anyway. Also, consider this: If R134a is exposed to a flame, it decomposes into phosgene gas, and if you get a good lungful of that, you're dead. If your car engine catches fire with R134a in the cooling system, you'd better run upwind like hell if you value your life. (A couple of summers ago I encountered a disabled diesel-powered ambulance in a shopping center parking lot. It had sprung a leak in the air conditioning system. They had started the engine to help get it loaded on the flatbed tow truck, and as I walked behind the ambulance, I got a slight whiff of its exhaust. The leaking R134a had been sucked into the engine air intake and passed through the cylinders, decomposing as it went. I caught my breath, but what little I did get into me burned my nose and throat. If I'd gotten a lungful, they'd have been calling another ambulance to cart me away.) If you've been around propane powered forklift trucks, you know their exhaust is fairly benign, and that's why they're often used at loading docks and in warehouses.
Since Duracool is essentially the same chemical used to fire up your backyard barbecue, it is not considered a greenhouse gas and can be purchased without an HVAC license. That's a plus.
I've used ordinary cooking propane in my home split air conditioning system, and it's been working fine. It's an old R22 system, and it has a slow leak somewhere in the plumbing, enough to require a full recharge each year for a couple of hundred dollars each time. Rather than spending the $7K, or so, that it would take to fully replace the system, I decided to vacuum out the system and replace it with propane. I've been delighted with the results. The leak is outside the living space and very small, so I don't even smell the odorant that's added to the gas (the "skunk" or "rotten egg" smell), either inside or outside the house. If the air conditioner stops working, I just grab a 1-lb. disposable cylinder of Coleman stove propane or what-have-you, hook up the hose to the fill valve and dump the gas in, and it's good to go for the summer. (The biggest problem was finding an adapter that would go from a disposable cooking cylinder to air conditioning service fittings. I think I ended up fabricating my own from brass parts scrounged from camping outfitters and hardware stores.)
A couple of caveats:
1. Air conditioning systems don't like air. Air doesn't harm the system, but it's a lousy refrigerant, so you need to get it out of the system. Purge your service hoses with Duracool/propane before you hook them up to the system.
2. Air conditioning systems don't like moisture. The moisture attacks metal parts and will eventually cause the compressor valves and rings to fail. That's the main reason systems get vacuumed out for hours and hours; it's not the air so much as the water vapor that needs to be removed.
Water is heavier than propane. To improve your chances of not getting water into the system if you choose to use cooking propane, chill the bottle upside down in the freezer for an hour or two. Then, before you hook up to the air conditioning system, purge the bottle for a second while holding it upside down. If there's any condensed water in there, it will be blown out during the purge.
If you don't own a vacuum pump, and don't care too much because your car is no longer in showroom condition, you can still charge the system with cooking propane and make it work. Fill it up with the gas, then open the valve and let it leak down to nearly atmospheric pressure. You may want to run the compressor briefly to mix things up and push the propane through the system. Make sure the engine is OFF when you purge the system and do the work out in the open air, so an inadvertent spark doesn't send you to the Moon. Repeat the fill/purge process four or five times. By the time you've done it the fifth time, you'll have vented $1 of propane and gotten rid of 99.999% of the air and moisture in the system -- and a $1200 commercial vacuum pump sucking for five or six hours could hardly do better.
When you run Duracool or propane in an automotive system, stay with the recommended performance numbers for vent temperature in the vehicle cab, which is more important than the weight of refrigerant in the cooling loop. If the system gets too cold, it will ice up and stop blowing cold air. If that happens, you may need to release some Duracool to tone down the performance. Typical temperature at the vent should be no lower than 34-36 degrees Fahrenheit, just above freezing, with the windows rolled up and outside air vents closed.
There's a short 3:42 minute official Duracool video at YouTube (v=E2ESleWa1nI) that shows the general procedure. Disclaimer: I have no affiliation with either Duracool or YouTube.