I bought a used set of konig rewinds a few years ago practically new with new dunlop (205 50 15 dz102) tires. The composite hub centric rings were a little loose and the whole car picked up a bad shake over 60mph and made it basically undrivable on the highway (like to an autocross...) This tire and wheel combo has been balanced, re-mounted and rebalanced a few times.
I put my stock daisy's back on with worn out dunlop (185 60 14 zII's) and the shake disappeared. I assumed it was the hub centric rings being loose, put off doing anything for a year then ordered metal hub centric last year.
The aluminum hub centric rings fit the wheels tight, and sit a little loose on the hub. By my inaccurate measurements, the hub centric ring's ID is 0.008" larger than the OD of the miata's hubs. I have tried multiple times with different lug tightening techniques, rings or no rings, but the vibration is still there and this car can't be driven on the highway with these wheels.
I got the idea of measuring the roundness and measured a radial run out (vertical run out) of 0.035" on average on each wheel . I have been through many stages of measuring setups, and am confident that these numbers are not supremely accurate, but they are measurable and repeatable. Here is a picture of an early setup, I have since switched to a rigid micrometer magnetic stand.
From what I can find, 0.035" is about the maximum radial run out allowed within spec. The old snap on wheel balancer is hub centric, it uses 2 cones to center the wheel on the axle and has 0.001" radial run out from what I can measure.
I was pretty confident the wheels were not bored on center perfectly causing a radial run out from stacked tolerances and thus my vibration, but I was waiting to get a rigid micrometer stand to confirm this theory. Unfortunately I put the stock daisys on the wheel balancer tonight and checked them, only to find 0.030-0.040" radial run out AND some lateral run out from a little bend or 2. The stock daisy's are in worse shape, but don't vibrate.
I like the grip of 205's vs the 185's, however its not of much use if I can't get anywhere without worrying about the car shaking itself apart. I hate the idea of buying 4 new tires without being confident this will fix my problem.
If I put the back of the car on jack stands and run through the gears there is visible radial run out and the vibration occurs at speed with the 15's, if I swap the 14's back on the vibration disappears.
Is it obviously tires? Do the 60 series sidewall absorb the run out better and thus the larger wheels can't be fixed without being true?
Thanks,
Mike