m4ff3w
m4ff3w SuperDork
2/11/12 11:09 p.m.

I'm replacing the timing belt and checking the water pump on the engine I just purchased, when I rotate the engine to TDC - the timing hole on the drivers side cam is in the correct location, but on the drivers side of the engine is off by a significant amount, pictures linked below:

  • drivers side, circle on pulley is supposed to line up with the arrow cast into the head below the bolt hole at the top of the casting.

  • passenger side, I realize you can't see the mark very well, but it is right on th e money.

The engine rotates freely with the plugs out, when the plugs where in I could feel compression.

I'm hoping to get access to a leak down tester in the morning, but was hoping to get some opinions on one of the cams being that far out.

friedgreencorrado
friedgreencorrado SuperDork
2/12/12 12:28 a.m.

Is it an interference engine? A tooth or two might not matter (as far as damage goes..timing will be a different story), but getting it all back in time without removing the heads might be a PITA.

m4ff3w
m4ff3w SuperDork
2/12/12 8:01 a.m.

It is very certainly interference.

Kendall_Jones
Kendall_Jones HalfDork
2/12/12 11:58 a.m.

Could it be @ tdc of the exhaust stroke?

Travis_K
Travis_K SuperDork
2/12/12 6:27 p.m.

Will the engine turn a full revolution without hitting anything? Or have you tried. About all you can do is get everything lined up again and do a compression test, and then possibly ask for a refund. I wonder why those seem to have to many timing belt problems, mostly operator error? Or possibly more just bad design like the alfa 24v.

m4ff3w
m4ff3w SuperDork
2/12/12 9:23 p.m.

Passenger side has bent valves.

Already contacted seller.

MG Bryan
MG Bryan Dork
2/12/12 9:27 p.m.

Best of luck getting your money back. Is there any damage beyond the bent valves?

m4ff3w
m4ff3w SuperDork
2/12/12 9:30 p.m.

In reply to MG Bryan: Didn't pull head, purchased a leak down tester today.

MG Bryan
MG Bryan Dork
2/12/12 9:32 p.m.

Do you have access to a boroscope?

m4ff3w
m4ff3w SuperDork
2/12/12 9:49 p.m.

Unfortunately, no.

Strike_Zero
Strike_Zero Dork
2/13/12 7:17 a.m.
m4ff3w wrote: Passenger side has bent valves. Already contacted seller.

Crap . . . .

DaewooOfDeath
DaewooOfDeath Dork
2/13/12 7:21 a.m.

Bummer man.

m4ff3w
m4ff3w SuperDork
2/13/12 12:18 p.m.

I got the following from the seller:

Seller said: I was told It was a nice running engine, I still have the cluster 41000 miles on it , I can send u a other head or u can fix that one. What ever u think is fair i work with you. I do have a Complete car I can pull that engine out send it to u , But u have to wait till the weather gets better. Let me know.

Not sure how I'm going to proceed. I suppose I should pull the head and see how bad it is.

MG Bryan
MG Bryan Dork
2/13/12 12:22 p.m.

Pull the head and inspect everything. If the bottom end isn't damaged in anyway, have him send you another head and carry on.

This seems like a relatively minor set-back when you consider the Biturbo's reputation.

92CelicaHalfTrac
92CelicaHalfTrac SuperDork
2/13/12 12:23 p.m.

Yeah, at least you have another head/engine available!

Pull the head!

Kendall_Jones
Kendall_Jones HalfDork
2/13/12 12:55 p.m.

Dont you have another (the original) engine anyway? With enough parts you could prolly make it work....

KJ

m4ff3w
m4ff3w SuperDork
2/13/12 1:03 p.m.

I have another a 2.5l here. It has bent valves in 2 cylinders. I believe all the exhaust valves are the same size and 1/2 the intake valves are the same size. So I may have enough good valves to get it fixed.

I just need to pull 3 heads this week/weekend and see.

Otto Maddox
Otto Maddox SuperDork
2/13/12 1:39 p.m.

I knew this was going to be interesting.

chandlerGTi
chandlerGTi Reader
2/13/12 2:30 p.m.
Otto Maddox wrote: I knew this was going to be fun.

Fixed that.

I'd see where you are with what you have. It always sucks to not get what you are expecting.

Hungary Bill
Hungary Bill Reader
2/13/12 3:03 p.m.
m4ff3w wrote: I have another a 2.5l here. It has bent valves in 2 cylinders. I believe all the exhaust valves are the same size and 1/2 the intake valves are the same size. So I may have enough good valves to get it fixed. I just need to pull 3 heads this week/weekend and see.

Why does all the good E36 M3 happen AFTER I move?

m4ff3w
m4ff3w SuperDork
2/13/12 3:17 p.m.
Hungary Bill wrote:
m4ff3w wrote: I have another a 2.5l here. It has bent valves in 2 cylinders. I believe all the exhaust valves are the same size and 1/2 the intake valves are the same size. So I may have enough good valves to get it fixed. I just need to pull 3 heads this week/weekend and see.
Why does all the good E36 M3 happen AFTER I move?

Holy crap dude, I don't think I ever saw you post. Thanks again for the MS!

You back in EU?

Edit: Guess not, just talked to Mrs. Hungary Bill and she said you get back tomorrow.

gamby
gamby SuperDork
2/13/12 5:56 p.m.
m4ff3w wrote: I got the following from the seller:
Seller said: I was told It was a nice running engine, I still have the cluster 41000 miles on it , I can send u a other head or u can fix that one. What ever u think is fair i work with you. I do have a Complete car I can pull that engine out send it to u , But u have to wait till the weather gets better. Let me know.
Not sure how I'm going to proceed. I suppose I should pull the head and see how bad it is.

I don't associate a person who types like that with a Maserati (even an unloved one like the Biturbo)

benzbaron
benzbaron Dork
2/13/12 7:10 p.m.

Check these out, been for sale awhile, but I know nothing about the biturbo.

http://sfbay.craigslist.org/eby/pts/2849133813.html

m4ff3w
m4ff3w SuperDork
2/13/12 8:20 p.m.
benzbaron wrote: Check these out, been for sale awhile, but I know nothing about the biturbo. http://sfbay.craigslist.org/eby/pts/2849133813.html

Thanks, but those are little valve heads.

Plus, I think it's on the seller to get me a good head.

Hungary Bill
Hungary Bill Reader
2/14/12 3:24 a.m.
m4ff3w wrote: Holy crap dude, I don't think I ever saw you post. Thanks again for the MS! You back in EU?

In London now, working my way back home.

Heck, I'm just glad to see the 'squirt go to some good use! (shame seeing it just gather dust)

I've gotta be honest, I'm a bit torn on these bi-turbo issues:
Half of me wants to see the car up and running before my next visit, the other three-quarters of me wants to help turn a wrench

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