Jensenman
Jensenman SuperDork
6/28/09 12:38 p.m.

A little more progress:

The radiator mount is about 75% done. I'm waiting for the electric fan to come in, then I can finish the radiator mount and also mount the engine oil cooler.

Since due to lack of a fan I couldn't go any further with the radiator mount, I figured it was time to build the header for the exhaust. A good friend of mine came over and helped me with it all day yesterday, couldn't have done it without him!

I used a Racing Beat mild steel U build it kit, the collector dumps into a single 3" pipe.

MrJoshua
MrJoshua SuperDork
6/28/09 1:30 p.m.

3" is huge for a NA rotary! Does it just merge straight into a 3" or flare megaphone style?

Jensenman
Jensenman SuperDork
6/28/09 3:43 p.m.

The two 2" x .120 wall (call them 1.750 ID) tubes merge straight into a 3" pipe. I went big because in order to keep this thing reasonably quiet for autocross venues I will probably have to run some sort of turbo muffler. (Well, at least until the snail shaped presilencer makes its debut. ) So theoretically a 3" ID turbo muffler should be less restrictive than a 2.5 inch. I am running a 2.5" turbo muffler on the 12A in the Abomination and yes there is a noticeable power drop over about 6K RPM.

billy3esq
billy3esq Dork
6/28/09 3:54 p.m.
Jensenman wrote: ... the snail shaped presilencer....

Now that's a "turbo muffler."

thatsnowinnebago
thatsnowinnebago HalfDork
6/28/09 4:34 p.m.

that needs more peripheral port

Jensenman
Jensenman SuperDork
8/9/09 5:52 p.m.

August 9, 2009: it lives. It sounds NASTY MEAN. Still a little 'breadboarded', have a few quirks to iron out but it RUNS! Pics and possibly video to follow soon.

walterj
walterj Dork
8/9/09 6:01 p.m.

We are on the same path... I just made a bracket for the E30 radiator, fan and oil cooler... the header will wait until I acquire some sort of skill in that dept. That looks pretty damn fine.

porksboy
porksboy Dork
8/9/09 6:25 p.m.

Did you MIG or TIG weld the pipes on that header?

Jensenman
Jensenman SuperDork
8/9/09 6:36 p.m.

Did them with my lil' ol' Lincoln flux core wire feed welder. I'm pretty happy with the way they turned out.

fornetti14
fornetti14 Reader
8/9/09 9:41 p.m.
Jensenman wrote: Did them with my lil' ol' Lincoln flux core wire feed welder. I'm pretty happy with the way they turned out.

That's the way I do my exhaust systems. Once you get the settings dialed in you're good to go.

This project looks pretty good so far.

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