SV reX
SV reX MegaDork
12/15/24 5:32 p.m.

Acrylic?  Plexiglass?  Lexan?  Lucite?  Other?

 

This will be for a house (not a car), so I'm not concerned with shatterproof regulations, etc.  Some of it will be windows up high, and some of it will be down low. Some of it will be railings (so strength does matter)

I've got a A-frame house with a loft and a nice view. But it's got windows with old plexiglass that has fogged and scratched. Some of the large panels don't seem very strong if you lean against them. 
 

I'm looking to replace them with something that resembles glass.  I want the reflective surface, the clarity, and as much as possible the strength.  But not the cost.

To be clear, I understand whatever I buy will be expensive. But a product that costs $350 per 4x8 sheet is still cheaper than large panels of safety glass.

Suggestions?

Ranger50
Ranger50 MegaDork
12/15/24 5:45 p.m.

Polycarbonate and its plastic so it has horrible uv protection even with coatings. Replace more often. Thicker tends to be better for longevity.

No Time
No Time UberDork
12/15/24 6:02 p.m.
SV reX
SV reX MegaDork
12/15/24 6:07 p.m.

In reply to Ranger50 :

UV could be a issue.  Lots of sun.
 

Some of the panels are large. Like 4'x7'.  They were originally done with 1/4", which isn't enough. So I may go thicker. 

jgrewe
jgrewe Dork
12/15/24 7:14 p.m.

I've found used sliding glass doors for $50. I keep one around the shop for laying up fiberglass panels. I know they come in 4' widths, probably about 80" or so tall. Its usually just a few screws to get the frame off and you could end up with some good rubber weather stripping with it.

OHSCrifle
OHSCrifle PowerDork
12/15/24 8:39 p.m.
jgrewe said:

I've found used sliding glass doors for $50. I keep one around the shop for laying up fiberglass panels. I know they come in 4' widths, probably about 80" or so tall. Its usually just a few screws to get the frame off and you could end up with some good rubber weather stripping with it.

That's a good idea since it'll be tempered.

Purple Frog
Purple Frog Dork
12/15/24 8:43 p.m.

I was told you can't cut tempered glass.  You have to cut it before it gets tempered.  

Purple Frog
Purple Frog Dork
12/15/24 8:50 p.m.

I'm assuming the shapes you need to fill are triangles or trapizodes; any chance you could divide them up into smaller shapes so you could work with smaller pieces?  Some sort of artistic design sort of like stained glass, but bigger segments.

SV reX
SV reX MegaDork
12/15/24 8:51 p.m.

Tempered glass can't be cut.

SV reX
SV reX MegaDork
12/15/24 8:53 p.m.

In reply to Purple Frog :

Definitely don't want to divide it up. 

wvumtnbkr
wvumtnbkr UltimaDork
12/15/24 9:11 p.m.

Margard polycarbonate worked for years on the racecar.

 

I still think tinted glass has got to be cheaper and better.

SV reX
SV reX MegaDork
12/15/24 10:23 p.m.

In reply to wvumtnbkr :

You may be right. 
 

But there are very few glass vendors in rural Alabama. 

J.A. Ackley
J.A. Ackley Senior Editor
12/16/24 9:09 a.m.

Five Star - yes, the same company that builds windshields for stock cars - also has a segment of their business that builds "performance windows" for a variety of applications. I have no idea on cost or if they do small quantities, but it might be worth a look: https://www.fivestarfabricating.com/

93gsxturbo
93gsxturbo UberDork
12/16/24 9:22 a.m.

UV is gonna fight you unless you tint it, and it will always look like plastic.

Fine for the meth lab, less fine for a cabin.  

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