Yesterday on the way to work, my upper radiator hose worked it's way loose from the neck at the radiator. Having an awful sense of smell, I ignored the whiffs of coolant smell for a few miles until the air coming out of the heater turned cold just as I was approaching an exit ramp. For what it's worth, the temp gauge only started to climb as I was exiting the highway, and never made it out on the normal range before I shut the car off.
After reattaching the hose to the neck with no fewer than three clamps and filling with fresh coolant, I drove it home with the needle on the temp gauge sitting where it always does, and the heat working again.
The problem is that the little lip at the back of the plastic hose neck is not there any more. It does not appear to be a fresh break, and in fact, when I looked inside the upper hose, I did not see any indentation in the hose indicating that it had ever held the hose on.
This hose was on the car when I bought it 3 years ago, with no issues before this, and it's still soft and pliable. Yesterday was by far one of the coldest mornings of the year, so I'm guessing there was shrinkage of the plastic on the filler neck that allowed the hose to work its way loose?
The vehicle in question is a '91 Infiniti G20 with 201,000 miles on it. According to current household budgeting, it only needs to last me until the fall. I REALLY don't want to throw a new radiator on it.
A co worker who is a former line tech suggested heating a chunk of steel with a torch, and using it to mushroom the end of the neck, forming a new lip. Has anyone ever tried it on this plastic? Will it weaken the rest of the neck? FWIW, the plastic is not crazed or showing any obvious signs of age or heat. Well, other than the lip that broke/wore off that is....
Should I just leave it triple clamped and forget about it, while paying more attention to anything I smell in the future while driving? Add some sort of adhesive between the neck and hose?