RoughandReady
RoughandReady Reader
2/22/14 11:27 a.m.

I'm working on my girlfriend's 1984 Mercedes 190e and the brakes are giving me some strange symptoms (at least strange in my experience). Since we bought the car, the brakes have been an issue. When we first got it, I did the pads and rotors since they were tired. The brakes have also been bled, and all the old nasty fluid has been replaced.

So here's the issue. The brake pedal is very very stiff, and only depresses about an inch or less. The car doesn't stop well. It stops like it has manual brakes or a bad brake booster, but the pedal feel doesn't really go along with that. I replaced the booster with one I had laying around, but the brakes are unchanged. Help me GRM, you're my only hope!

Ranger50
Ranger50 PowerDork
2/22/14 11:30 a.m.

Ballooned hose? Internal cut to the hose? Bad master?

pjbgravely
pjbgravely New Reader
2/22/14 11:41 a.m.

Sounds like a bad proportioning valve, maybe plugged. Did it bleed hard? Also check that the calipers are operating correctly.

purplepeopleeater
purplepeopleeater Reader
2/22/14 11:42 a.m.

Bad check valve or clogged vacuum line would give you unboosted brakes. With the engine off press down on the pedal & start the car, The pedal should go down a little as the booster gets vacuum.

old_
old_ Reader
2/22/14 12:04 p.m.

Is it a diesel?

carbon
carbon HalfDork
2/22/14 1:57 p.m.

seized caliper or slides?

RoughandReady
RoughandReady Reader
2/22/14 2:03 p.m.

The check valve and vacuum line are fine, I've checked those. I was thinking the master might be at fault. Though on the two occasions I've had bad masters, there was a complete loss of pedal. This seems to be the opposite of that.

What does it mean to "bleed hard?" What's the best way to check the calipers?

pjbgravely
pjbgravely New Reader
2/22/14 2:14 p.m.
RoughandReady wrote: ...What does it mean to "bleed hard?" What's the best way to check the calipers?

Hard bleeding is when you open the bleeder wide and the peddle still pushes down hard, which could be a crushed line.

Check the calipers by removing the wheels and watching the caliper while some one puts on the brakes.Make sure both pads are clamping. If not then lube the slid pins or floating pad holders so that everything works smoothly. The caliper brackets might also be warped but this is rare.

RoughandReady
RoughandReady Reader
2/22/14 2:47 p.m.

In reply to pjbgravely:

Hm, I don't know if they bled hard. She was on pedal duty when we did the bleed. Could that also indicate an issue with the master, since it's before of the junction block? If the calipers check out, is there a way to determine if the issue is with the j block or the master?

mad_machine
mad_machine MegaDork
2/22/14 5:04 p.m.

sounds like swollen hoses to me

foxtrapper
foxtrapper PowerDork
2/22/14 6:38 p.m.
  1. Is the replacement booster any good?

  2. Do you actually have vacuum at the booster?

RoughandReady
RoughandReady Reader
2/22/14 7:12 p.m.
foxtrapper wrote: 1. Is the replacement booster any good? 2. Do you actually have vacuum at the booster?
  1. Maybe?

  2. Yes. Or at least my test of starting the car, disconnecting the vacuum line, and seeing if it sucks at my finger says yes.

pjbgravely
pjbgravely New Reader
2/22/14 7:24 p.m.
RoughandReady wrote: In reply to pjbgravely: Hm, I don't know if they bled hard. She was on pedal duty when we did the bleed. Could that also indicate an issue with the master, since it's before of the junction block? If the calipers check out, is there a way to determine if the issue is with the j block or the master?

I really don't know, maybe crack one line going to the valve? Most brake problems are the peddle too soft but I did have a VW van that had the same peddle, (non power of course) because I crimped shut the line going to the rear brakes.

AngryCorvair
AngryCorvair PowerDork
2/22/14 8:59 p.m.

ok, if there's vacuum on the booster hose, i'm betting on a ruptured diaphragm or other leak inside the booster.

RoughandReady
RoughandReady Reader
2/22/14 9:12 p.m.

In reply to AngryCorvair:

Wouldn't I hear a whistling? I had a bad booster on this old Dodge van I had. Pedal went to the floor and there was like a 30 second delay between standing on the pedal and the van stopping.

Let me clarify a little. The Mercedes stops okay. It's definitely a delayed reaction, though. Emergency stops are pretty sketchy. The pedal feel is what has me stumped.

So frustrating!

RoughandReady
RoughandReady Reader
2/22/14 9:15 p.m.

Something I remembered that might be important:

Car off, new booster in, master not in: pedal throw normal.

Car off, new booster in, master in: Pedal throw .75".

I remember I pressed on the brake pedal with my hand after bolting the booster in, just to see If there was any improvement.

Kenny_McCormic
Kenny_McCormic UberDork
2/22/14 9:33 p.m.

You have a clogged line somewhere.

RoughandReady
RoughandReady Reader
2/22/14 9:50 p.m.

In reply to Kenny_McCormic:

Sounds like a nightmare.

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