irish44j
irish44j UberDork
10/16/13 7:33 p.m.

As part of the e21 refurb, I'm taking apart the HVAC to clean it all up, etc.

The vent panels (the parts that open and close inside the HVAC assembly) are covered in some kind of foam stuff, but it has totally deteriorated and basically dissolves if you even look at it crooked. I assume this material is there both to seal (it extends past the edges of the metal vents) and to quiet things down.

Anyhow, I need to replace it. Anyone know where to get this stuff? It looks like it is applied in a self-adhesive sheet.

Here's what I'm talking about:

 photo DSCF7778.jpg

Ojala
Ojala HalfDork
10/16/13 7:36 p.m.

I cut pieces of felt from the craft store to fit and glued them into place.

GameboyRMH
GameboyRMH MegaDork
10/16/13 7:45 p.m.

All I know is it comes off in little bits after a couple decades and flies into your eyeballs when you turn the fan on.

DrBoost
DrBoost PowerDork
10/16/13 7:50 p.m.

Lots of folks use billiard felt.

irish44j
irish44j UberDork
10/16/13 7:57 p.m.

Thanks, good ideas!

amg_rx7
amg_rx7 Dork
10/16/13 8:00 p.m.

I believe that acts as a sort of filter. I reckon air conditioning filter foam may work too. I wonder what the restoration guys use...

Here is what one of my RX7 peeps did. Nice restoration of the blower motor and heater core. http://www.rx7club.com/3rd-generation-specific-1993-2002-16/heater-core-restoration-w-photos-1001759/

blaze86vic
blaze86vic Reader
10/16/13 8:25 p.m.

The foam is three fold in purpose.
It softens the shutting, so when it opens and closes it doesn't make a clapping noise.
It acts as a seal for the door.
And it is also a general noise reducer (same concept as carpet on the walls of a theater.)

irish44j
irish44j UberDork
10/16/13 9:14 p.m.

hmm, I wonder if flocking those pieces would be effective....I have plenty of flocking stuff left over from the e30 dash

mad_machine
mad_machine MegaDork
10/16/13 9:25 p.m.

you think it is bad there.. BMW puts that same stuff inside the airbox.. yes, after the filter. And yes, it does fall apart and get sucked into the engine

irish44j
irish44j UberDork
10/16/13 9:35 p.m.

Interesting. I had the airbox apart on the e30 many times, as well as a full clean-out of the MAF/AFM, and didn't notice any of it (other than the foam seal from the airbox to the IM elbow, which I replaced).

mad_machine
mad_machine MegaDork
10/16/13 11:17 p.m.

the E36 has a fully "foamed" airbox

irish44j
irish44j UberDork
10/17/13 6:09 p.m.

For those who suggested felt, good suggestion. I stopped by Michael's Crafts on the way home and got a couple sheets of their "thick" felt sheets (about $1.25 each). They are self-adhesive and the adhesive seems very tacky and good, not cheap stuff. Anyhow, came out great so thanks again :)

 photo DSCF7781.jpg

here's the stuff in case anyone cares

 photo DSCF7779.jpg

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