Looking for some guidance on an idea I have rolled around in my head for 6 years. I want to heat water with my big wood burner.
Some background: The house is a 70s era build with a single story plus 3/4 basement. The wood stove is a Fischer unit, and its the larger of the three Fischers, and it is located on the main floor. The house layout is circular in build, so a fan near the wood burner pushing air down the hallway, and cold air back into the burner room does a pretty excellent job keeping the entire house warm when I'm running the stove. The issue is the basement. In the Covid era, SWMBO is working from home, so we built her a nice 12x25 office in the basement. The basement is heated with the central heat/air, which is all electric (5 coils @ 20AMPS ea). Problem is, when its cold enough outside to burn the stove, (it needs to be under 30* outside or it just gets too hot upstairs), then the basement gets frigid. 55* is not uncommon when its 20* out and we've been burning for a day or more. We have tried running the furnace fan only to help circulate the air, and while that does help, it's still to cold for SWMBO. This last months electric bill was $480, and the bill breaks down the heat usage to over $350 of that. $350 for 4 months is flat out unacceptable. It's also noteworthy that I get wood absolutely free from the family farm, which has an endless supply, as pops gets his retirement exercise splitting wood and selling it on the side.
To summarize: When its cold enough to burn, my basement gets cold. I want to somehow transfer the wood burner heat to a coil in the air handler so I can heat the entire house with it, not just the 1st floor.
My 1st thought was a simple coil in the furnace, after the A-Coil for the A/C, that I could install and remove easily each season, this way it doesn't hamper A/C performance in the summer. I would use a standard boiler circ pump (5-10GPM) to push water from that coil to the wood burner, where it would somehow scavenge the heat, and plumb it back to the coil. I would need to have a pressure regulator with a water supply to keep the system under a static pressure, and a pop-off that would prevent over-pressurizing. I am on well, so water is essentially free, and while I would be running my A/H fan and a pump 100% of the time, thats still 1/40th of the energy my heat draws on any given day.
ok, enough background. on to the questions:
1. Whats the best way to steal the heat from my wood burner? The pic below isn't my actual burner, but it is damn close. I thought about replacing a section of stove pipe with a heat exchanger designed for this exact thing, but have had no luck finding anything. Plus, as I have this chimney swept every other year, I don't want to make that process harder.
2. What water flow speed would you all recommend? Is floor board/floor heater circulating speed correct, (5-10 GPM) or is that to slow?
3. I am happy to spend $500 on this, because if it works correctly I can save that in two months. I could probably even sell $750 to SWMBO, assuming someone on here supports this idea in a way that would ease her concerns of safety and effectiveness.
4. Am I crazy? This is kind of important...
5. How do i manage internal pressure? 20PSI regulator in, fed from house water (filtered, of course), 30PSI regulator out to sump drain?
6. What exchanger coil? There is plenty of them for sale, but I'm not sure of the characteristics I should look for...
Let me know what you guys think. This is the basics of what I was thinking: