I scored a deal on some LGB wagons and track. The seller said that an older gentleman in the neighborhood had a garden railroad, passed away, and it ended up in disrepair.
The wagons were sunk in the mud. Axels rusty. I fixed all of that with a good scrub, a wire wheel, and some lithium grease.
The problem is there are 4 coaches and only 2 roofs. The easy button is just to buy a pair of roofs off of Ebay. But that ends up at $20 a roof, plus shipping (which is brutal)
The roofs have an arch, with a locating square on the underside.
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2022/06/26/1656254514_20220624_170513_mmthumb.jpg)
When it's all together, it ends up looking like this:
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2022/06/26/1656254575_20220623_124204_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2022/06/26/1656254596_20220623_124235_mmthumb.jpg)
![](https://s3.us-east-2.amazonaws.com/prod.mm.com/uploads/2022/06/26/1656254623_20220623_124233_mmthumb.jpg)
I can work with wood, plastic , metal, etc..I have a few raw materials around, but let's assume I'm buying every new. What can we build to replicate the roofs, for less that $20 a roof?
Honestly, I'd check how much the carriages go for. LGB stuff is expensive, so you might find that the $20 per roof is actually cheap.
Otherwise, I'd look at the plastic sheets that plastic modellers use to scratch build stuff.
Neat! Many years ago I worked at a hobby shop that sold a little LGB stuff, but I never learned anything that would be useful here.
I keep coming back to the idea that it's going to be hard to beat $20+shipping unless you pay yourself negative dollars for killing time. Polystyrene sheet (and shapes), like Tim suggests, seem like a good approach. The only other things I can think of are trying for sheetmetal, which won't match but could be good, making a mold and casting the others in resin (likely to run as much as buying them), or modeling and 3D printing, but that presupposes a printer I don't recall whether you have, and a fair sized one at that (though maybe printing four halves makes sense if they're symmetrical end to end?)
Any skills you're looking to brush up on that would make a path worth trying just for the learning?
Yeah, just pay the $20. That barely got me a lunch at McDonalds today, and I would much rather have a roof for my model train.
Coroplast. Steal a few election or "we buy houses" signs and it's free
It's a fairly simple design, can you 3d print them? It might have to be made in a couple of pieces and glued together depending on size.
What about making a mold from a good one and casting new ones? They are pretty thin though, so that might make it difficult, and the overhang on the spring clips would force a flexible mold making it even more difficult to hold tight tolerances.