Over the weekend I had a free bit of time (mostly because I'm good and used to waking up at 4am to sneak in the wrench time these days). So I thought I'd try my hand at some CAD (Cardboard Aided Drafting).
Now going back a bit, this was a big reason for my "stall" on this project. I decided in my head that this support was a requirement (is it's the support for the lower bolt/mounting point, but since it needed to be bent in so many angles at once, I had no idea how I was going to make it into a 3D shape from flat steel... Luckily the support bracket was mostly intact on the passenger fender so I could do a "measure and check" method of poor-man's blueprinting.
Here's what I got started:
Ok, that was the footprint portion, it's a simple 90-degree bend and I got it matched up almost perfectly.
2-inches up from that, I need to make about a 45-degree bend back towards me...
Pushing it down here the way I did for the photos, I got to thinking "can I just bend this to the curve of the fender by hand"
and it turns out I could (well, I used my knee as a brace but still)
Ok, that's as far as I got on that day. I need to cut and bend the sides that make it a trapezoidal shape, and then I think I can just weld the three pieces together and Bob's my uncle.
But I can't help but wonder if rebuilding this support is really necessary for a race-car... Should I have just welded a new tab on bottom that "would work", I wonder?
eh. Dunno.
I do know that I'm insanely worried about my neighbors. Running the danger wheel is LOUD, and Mrs. Hungary did report that she could hear it inside the house... I really like my neighbors and don't want to be "that guy" so maybe I save the cuting and whatnot for daulight hours...