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ElectricSuperCar
ElectricSuperCar New Reader
5/10/20 10:15 a.m.

Mounting some nice wheels!

https://youtu.be/2Kw4FHdQdNk

ElectricSuperCar
ElectricSuperCar New Reader
5/17/20 9:03 a.m.

I ended up taking some advice and relocated battery modules

https://youtu.be/YE452qYhhcI

ElectricSuperCar
ElectricSuperCar New Reader
5/17/20 9:04 a.m.
GameboyRMH
GameboyRMH MegaDork
5/17/20 1:53 p.m.

Nice! Pleasantly uneventful for a first drive! A shade cover could help with the dash brightness problem, most factory clusters have a shade after all.

ElectricSuperCar
ElectricSuperCar New Reader
5/24/20 10:51 a.m.

2nd Drive encounters limp mode

https://youtu.be/HeseV3B96MY

 

Robbie (Forum Supporter)
Robbie (Forum Supporter) MegaDork
5/24/20 12:17 p.m.

This is really cool. I need to take the time to go through your videos from the beginning. 

I have some electric car swap stuff I got a long time ago, but I hesitate to use it now because the cast off production car stuff is so much better.

Keep up the good work.

ElectricSuperCar
ElectricSuperCar New Reader
5/24/20 1:03 p.m.
Robbie (Forum Supporter) said:

This is really cool. I need to take the time to go through your videos from the beginning. 

I have some electric car swap stuff I got a long time ago, but I hesitate to use it now because the cast off production car stuff is so much better.

Keep up the good work.

Thanks Friend!

GameboyRMH
GameboyRMH MegaDork
5/25/20 9:24 a.m.

Weird that your control system bootlooping problem was caused by a pack with only one terminal connected, was it communicating with a BMS for that pack perhaps?

slowbird
slowbird SuperDork
5/25/20 10:26 a.m.

It's awesome to see it driving around. Congrats on the huge amount of work starting to pay off with a really cool result.

ElectricSuperCar
ElectricSuperCar New Reader
5/26/20 3:23 p.m.
GameboyRMH said:

Weird that your control system bootlooping problem was caused by a pack with only one terminal connected, was it communicating with a BMS for that pack perhaps?

Weird problem indeed.  No BMS was hooked up at that time.  I couldn't make much sense of it, but I am glad it is working.

ElectricSuperCar
ElectricSuperCar New Reader
5/26/20 3:24 p.m.
slowbird said:

It's awesome to see it driving around. Congrats on the huge amount of work starting to pay off with a really cool result.

Thanks Friend!

ElectricSuperCar
ElectricSuperCar New Reader
5/31/20 10:35 a.m.

Battery Relocation and Test Drive

https://youtu.be/PaPptUctwZA

 

ElectricSuperCar
ElectricSuperCar New Reader
6/7/20 11:39 a.m.

Dialing in suspension and wiring the on-board charger

https://youtu.be/2PQJuokReoU

ElectricSuperCar
ElectricSuperCar New Reader
6/14/20 8:56 a.m.

High Voltage Systems (kinda) Working

https://youtu.be/Zhh1q7wurts

ElectricSuperCar
ElectricSuperCar New Reader
6/21/20 11:34 a.m.

Problems, problems, and more Problems

We find brake lines leaking. We find the steering rack leaking. The controller will not boot up. And we might need a new radiator. Sigh...

https://youtu.be/V4HHwKF0SJc

 

GameboyRMH
GameboyRMH MegaDork
6/21/20 12:12 p.m.

Well you can't act surprised, you know that first drive went way too easily cheeky

To test for a high-voltage leak to the frame, get some long bits of scrap wire (preferably small-gauge for safety) and a small fuse . Connect one end to the frame via the small fuse and touch the other end to high-voltage parts, starting with the main pack wires and then moving into the pack. If the fuse blows up, you know there is a leak and you've moved one step closer to finding it, replace fuse and repeat. You could try a breaker fuse but you want a very small one for safety and ease of detection, and with the amount of current you're working with probably no small breaker will survive.

For your headlights, it's up to personal preference, if you post some straight-on pics of the K1 nose and some different headlight options I could do some mockups to see how it looks. Another idea would be to fill in the headlight opening with a mesh grille and then cut holes to install any lights of your choosing, it could come out looking like some of McLaren's recent supercars and could give you openings where you could install more heat exchangers in the future.

 

T.J.
T.J. MegaDork
6/21/20 12:26 p.m.

Impressive work on this car. I have to admit, that I don't think I've checked in on this thread since the beginning. I need to take the time and go through from the start. Keep it up and you will have the kinks sorted out soon enough.

ElectricSuperCar
ElectricSuperCar New Reader
6/22/20 7:47 p.m.
T.J. said:

Impressive work on this car. I have to admit, that I don't think I've checked in on this thread since the beginning. I need to take the time and go through from the start. Keep it up and you will have the kinks sorted out soon enough.

Thanks T.J.

ElectricSuperCar
ElectricSuperCar New Reader
6/22/20 7:49 p.m.
GameboyRMH said:

Well you can't act surprised, you know that first drive went way too easily cheeky

To test for a high-voltage leak to the frame, get some long bits of scrap wire (preferably small-gauge for safety) and a small fuse . Connect one end to the frame via the small fuse and touch the other end to high-voltage parts, starting with the main pack wires and then moving into the pack. If the fuse blows up, you know there is a leak and you've moved one step closer to finding it, replace fuse and repeat. You could try a breaker fuse but you want a very small one for safety and ease of detection, and with the amount of current you're working with probably no small breaker will survive.

For your headlights, it's up to personal preference, if you post some straight-on pics of the K1 nose and some different headlight options I could do some mockups to see how it looks. Another idea would be to fill in the headlight opening with a mesh grille and then cut holes to install any lights of your choosing, it could come out looking like some of McLaren's recent supercars and could give you openings where you could install more heat exchangers in the future.

 

I was hoping that I got off easy.  I am not sure that I have a high voltage leak, with the controller acting up I though that it could be something that would cause an issue.  I will have to try your technique.  When you find the issue, then what?  More electrical insulation?

GameboyRMH
GameboyRMH MegaDork
6/23/20 11:25 p.m.

If there's a high-voltage leak you'll probably find there's a complete lack of insulation somewhere, rather than merely insufficient insulation, with so many wires there are plenty of opportunities for something to go wrong or be done wrong.

ElectricSuperCar
ElectricSuperCar New Reader
6/28/20 10:17 a.m.

Fixing some of those pesky problems

https://youtu.be/7xYo8Ymqv2g

GameboyRMH
GameboyRMH MegaDork
6/28/20 11:01 a.m.

Yeah it looks like there's some capacitance or static effect there, if it was an actual high-voltage leak it wouldn't dissipate and likely would've blown a fuse in your electrical meter (or worse). Still, maybe you'd want to add a frame-connected section of metal tube to the coolant system to keep it from building up in the first place? Normally a car's coolant system is grounded.

ElectricSuperCar
ElectricSuperCar New Reader
7/5/20 9:30 a.m.

Is my car broken?

https://youtu.be/_uV-PehRB1U

Controller will not talk to the inverter

ElectricSuperCar
ElectricSuperCar New Reader
7/12/20 11:17 a.m.

Controller will still not talk to the inverter.

Moving on to the center console

https://youtu.be/7W6LrKNYnko

ElectricSuperCar
ElectricSuperCar New Reader
7/19/20 10:44 a.m.

Trying my first fiberglass panel

https://youtu.be/dBkJFETWvYE

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