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MiniDave
MiniDave Dork
3/13/25 5:31 p.m.

I decided to replace the rear panel in it's entirety, based partly on a recommendation from Dan - who pretty much knows about these things! I had another way to go , and I had panels for either choice....

First choice was to simply cut off the bottom, rusty bits and replace them with a panel made for that repair, in hindsight it might have been easier than drilling out all the spot welds and cleaning up that mess, but like I said....I think replacing the whole panel will give a better final result. I hope so at least.



1st pic is of the three repair panels, next pic shows the whole a panel removed.....I need to clean up any left over seam sealer and I'll need to get the flap disc after the remaining bits so I have a smooth seam to weld to. I also need to clean the e-coat off the joining surfaces of the new panel, and spray a little weld thru primer, then I'll be ready to weld er up.



I left a little at the top on the c pillars, I'll clamp the panel up in place then slice that for a clean joint.

MiniDave
MiniDave Dork
3/13/25 8:14 p.m.

1st test fit of the new panel....still a little trimming and clean up to do before I drag out the welder. I had hoped to get it welded on today cause the weather's been perfect.....mid 70's and dry. Tomorrow it's supposed to rain!......I also need to make a thousand holes to plug weld thru!

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