Long overdue update. I spent the summer DDing it every day, nothing except an oil change. I still love the car. As happy as I was to get back into the Volvo a few weeks ago and have three pedals again, that novelty is already over. Sorry folks, for DD duty in traffic I'll take two pedals every time.
I even managed to take it up North a couple of times. For those in the region, M119 the 'tunnel of tree's' is a famous road in Northern Michigan. I got to blat up and down there after the main tourist season was done and so managed to exhibit a suitable lack of adherence to speed limits and road markings. So, just with DDing. Driving as fast as is prudent, make that faster than most people would consider prudent, I had a great time with the auto in manual mode.
- was not all unicorn farts and rainbows though. Just before the end of the season I noticed my windows being misty on the inside in the morning. Then, on what was planned to be my second to last day driving it for the year on my way home I discovered water in the driver’s side footwall. I don't mean dampness, I mean the water had got so deep that it was above the carpet and above the floor matt. My leather shoes adsorbed enough they were stained on the heel. OH E36 M3. It gets worse. By the time I got home the solenoid for the door locks was clicking on/off several times a second. I dragged the floor mats out, sucked up water with my shop vac then put a heater and de-humidifier inside to try and suck the water out. I then hit up Googlymoogly and the Boxster Forum. Note, it was only the driver’s side and the passenger side was/is and appears to always have been bone dry. That turns out to be good news. General consensus is that it's the AC drain vent that gets blocked and dumps the water into the drivers foot well. As It's been a warm dry summer the top was down every single day so I never noticed anything. It manages to get worse again though. The next morning when I went out, even though the ignition was off and the key out, the driver’s door speaker was howling out a high pitch noise. I then immediately did what I should have done the night before and disconnected the battery.
So then, on to removing the carpet. Bugger, what a bitch. Seriously I think I have 6-8 hours just to remove the carpet from a two seat convertible. The process isn’t in theory too complicated. Remove the seats, remove the module(s) beneath them, remove the various kick panel trim, remove the gas pedal, remove the center console then remove the carpet. That last one, the center console is the real bitch. There are all sorts of fasteners hidden beneath, under, behind other bits of trim and things underneath. My biggest issue was figuring out how to remove the shifter assembly. Inevitably every on line how too was for manual cars, I mean who the hell is stupid enough to DIY an automatic Boxster except me? Eventually posting a Q on Boxster forum I found how to remove the shift knob. The manual just pulls off, but the auto requires you to remove the button, then a clip, not lose a spring etc. then it comes off. Because the center console was such a bitch, along with time being sucked up prepping one of our rentals for re-leasing after the last tenants moved out, time has been hard to come by. So for over a week the carpet was loose except for that center console, it was folded back and more water was sucked out.
Once the damned carpet was out I have it hung over some saw horses dripping dry. I can now see why I didn’t notice it for so long. On the under side of the carpet some of the molded in foam is 1½” thick. It can hold an immense amount of water before it gets to the surface and is noticeable, especially with a floor matt on top of it. Even after all the sucking and drying, at least a further couple of pints have dripped out in the last few days.
The next thing to do will be to evaluate what damage has been done to the electrics. There are warnings about not turning on the ignition with the seats unplugged from the car. Apparently it can trigger a warning light for the restraint system that’s hard to ever clear again. So my first plan is to plug everything in, roll it outside and gingerly turn on the ignition. Then if all is OK I’ll try starting it and go from there. Then I’ll clean out the vent line, sit in the empty car and get someone to turn a hose on and point it all the way around the edge of the top, windows etc. and see if water is coming in from anywhere else.
One thing that may have saved me is the fact that I always back into parking spots. As both my driveway and where I park at work have a slight slope to them, that means the water was draining forwards while the module under the seat is at the back. We will see. Wish me luck.
It may be a couple of weeks before I make it back to the car as there are other higher priorities for my time right now.
Out at last, out at last, thank the flying spaghetti monster it's out at last.