scooterfrog
scooterfrog Reader
2/28/25 11:23 a.m.

on Jan 6  2025 i picked a not rusty, starting and idling  yellow 76 midget 1500  for $500  with a clean MA title

Wish me luck.

Goal

  • A driver, not a resto
  • Goal get it on the road for $1500  (challenge accounting)
  • An autocross this fall

i figured i better do "my project"  before i ma too old after talking to friend about aches and pains and deferred wishes on boxing day

I am handy,  i have lots and lots of hand tools,  home owner power tools + half inch cordless impact.. on other cars   i have done ...shocks struts, starter, intake, manifold gasket, plugs wires ,distributor, lights,  lots of audio and electrical on cars and boats , bolt on mufflers, seats light upholstery (replaced factory seat covers)  carpets, subwoofer boxes, beauty panel in vinyl... small engine  E36 M3  bondo, fiberglass spray paint.

I DO NOT WELD this is why i needed good floors and no rust,

never pulled an engine, never did brake work

 

 

you don't see the 5 boxes of parts in the tow vehicle

it has been sitting the the garage  waiting for warm weather in Boston  and honeydo list completion

i have gone through all the boxes and cleaned identified and cataloged everthing in them..

the "rust" you see is primer.  floors are solid

good

  • seats (2 small tears)
  • interior panels most are good or savable in box
  • floors, trunk, rockers ... all solid
  • i have all the lights in a box
  • rack (will sell)
  • 2 expensive back markers (sell)  and replace by more readily lucas marker lights that match the front from a xjs.  already  purchased
  • tonaue

MIXED

  • triumph 1500 engine
  • Wire wheels  not sure i like them,  in mi head i saw minilites, 
  • but the spare cleaned up nicely. not painted yet

BAD

  • top is trash
  • half of the carpet is trash after cleaning
  • badly added radio an other underdash atrocities
  • ugly looking wires in trunk / rear harness
  • Rubber bumper

PLANS

 

IF the engine,the trans   / clutch and balljoints / suspension "good enough"  i think i get it on the road on goal.

that means.  all lights  runs  stops shifts tunes

so i am hoping

  • tune up... hoses belt(s)
  • brakes pads, rotors drums  cylinders hoses calipars
  • electronic ignition and msd  / crane / alison / petronix type box  so i can added a rev limiter.  it may have electronic ignition based on year,  but seller said points so it may have swapped
  • lights all (with most swithce to led)  add front turn signals  becasue debumper
  • horn , wipers
  • Exhaust
  • Tires
  • de bumper.  (i dont think i need bumpers in MA but i cannot have bumper brackets wihtout bumpers)
  • mesh grill

add chrome bumper and early grill  or something if i need a bumper

tunes.  i have a lot of this in the garage already 

  •  bt receiver or cheap bt headunit. 
  • 4 channel amp,
  • 6 or 7 inch in the kick panels  (i have seen one picture of this)  3 or 4 on the dash  tweeters 
  • 5 ch  same as above and a sub.

enought white or yello spray paint to be less ugly

 

 

 

I would love more than moral support from Boston area GRMers  especially if i need to pull the engine and trans.

 

 

Datsun240ZGuy
Datsun240ZGuy MegaDork
2/28/25 11:38 a.m.

Looks like a great project - start now - not everything is outside - clean a small part at the kitchen table while hanging with the wife - I've even cleaned small parts in my hotel room as I travel for work. 

Schedule every Friday night in the garage.  Do your honey do projects early Saturday morning and get in the car at 2-3:00pm. 

You've got the easiest and lightest engine to pull - (if needed).  Enjoy the process. 

scooterfrog
scooterfrog Reader
2/28/25 12:55 p.m.

SWMBO said not until i finished X, Y, Z.  some are things in the list needed some warmth.  the last one on the backlog will be done tomorrow.  

it was part of the reason i got the car.

actually i do a lot of "inside work" when i am on teleconferences i don't need to pay a lot of attention to.  I have cleaned everything in the boxes or trunk,  emptied everything not connected to the car. (wired  bolted  etc)  SWMBO told i could not paint inside,  that's why the wheel is stripped but not painted 

  • most of the interior scrub twice, staple and glue, armor all,
  • all lights  housings cleaned
  • sewed up the top as much as possible.  learned to do awl sewing
  • stripped the wire wheel

i know the engine, trans is small,  but i cant lift it out by my self without a lift smiley

if / when i need to rebuild the carb,  i can do that on teleconferences 

Datsun240ZGuy
Datsun240ZGuy MegaDork
2/28/25 1:09 p.m.

My local rental place rents for $32/day - I don't have room to store a lift so it's best I rent the beast for the day. 
 

Datsun240ZGuy
Datsun240ZGuy MegaDork
2/28/25 1:15 p.m.

I found a guy on FB that sells rebuilt Z SU's for $450/pair. I think it's more of a retirement side hustle. I ask; you pay for cores?  

He credited me $150 a set and he bought two grungy old sets I had.  I bought rebuilt carbs for $150 plus $30 shipping.  They run great!

Find an MG club to join - the Windy City Z Club is helpful to me.  It's a ton of old guys that are willing to help the youngsters - they are bored in retirement.......

scooterfrog
scooterfrog Reader
2/28/25 2:07 p.m.

thanks for the rental reminder

I will look for the boston club

scooterfrog
scooterfrog Reader
3/21/25 12:55 p.m.

some progress

  • removed air tube  and associated hardware plugged heads cut belt.  air pump will come off when if change the alt
  • rewired fuse box
  • added relay  for all ignition wire switched power.  will add another fuse box for the 5  wires it fed  soon
  • verified power to the dash lights,  so i have power to the headlinght sw  in position 1.  its broke (physically)  dash goes out in position 2.  replacement coming today
  • verified power to wipers  and stalk switch they move in 2 speeds 
  • verified CEI ignition,  removed old remnants of ignition (ballast  resistor etc)
  • removed charcoal canister for future reactivation
  • plugged all unused ports on carb and manifold
  • aquired chrome front and read bumpers
  • fixed fuel leak before carb
  •  washer pump does not work.  i have a repalcement, but it could be the wires or the stalk sw.  the "bag" is cracked i got a universal repalcement on the jungle store
  •  
  •  next replace fan sw (replacement coming today),  so i can verify what works on accessories whole circuit
    • wipers fan 
    • washer pump 
    • fan
    • radio (none)
    • 12 volt port (none)  thats the whole circuit
  • Find vacuum leak
  • check horns, and wires and steering wheel switch.  (the only part of the  fused unswitched circuit i need to work)  (courtesy lamps?  Im rude)  i can run a simple circuit if i need to fused, horn, switch ground 
rdcyclist
rdcyclist Dork
3/21/25 4:23 p.m.
scooterfrog said:

on Jan 6  2025 i picked a not rusty, [snippage]

Umm, that's not rusty? I'm interested to see what rusty looks like. Apparently my rust metric is all fouled up having lived my entire life in California...

That said, have a ball with this. The A-series BMC sports cars can be lotsa fun, especially with another 50 ponies at the rear wheels.

nlevine
nlevine HalfDork
3/21/25 5:00 p.m.

I live near Boston and can maybe help out (depending on where you are exactly). I also have an engine hoist and a MIG welder if needed (although I may be pulling my Porsche's engine at some point this spring). I had an MGB GT for a while (that I never did get running), so I'm not afraid of British things.

I'll shoot you a PM. 

TED_fiestaHP
TED_fiestaHP HalfDork
3/21/25 5:25 p.m.

   Welding, anybody can use a spot welder, and with some practice you should be able to use a mig welder.   You don't need a heavy duty expensive MIG welder, everything on a car is fairly thin.  The best MIG welder I have had, amazon S-7  it is even cheaper than harbor freight.

    Should be a fun project, lots of parts support and lots of peaple will be willing to provide info.

 

scooterfrog
scooterfrog Reader
3/21/25 6:39 p.m.

In reply to rdcyclist :

In the North East that's not Rusty.  No structural rust.  Solid floors.  You are seeing red primer mostly. The paint is all crazed and it had a bad respray. It's been off the road since 91.  Mostly kept in a garage

 

Oh and it's a triumph 1500

 

XLR99 (Forum Supporter)
XLR99 (Forum Supporter) SuperDork
3/21/25 6:43 p.m.

Nice progress! I will admit that after your first thread I did do some travel down the Spridget rabbit hole.

scooterfrog
scooterfrog Reader
3/21/25 6:45 p.m.

In reply to nlevine :

I'm about a half hour north of Boston 93 and 95 intersect 

my switches came today. 

Fan works.

Headlights and tail lights work. 

The stop and turn bulbs work

 

Swmbo gives me one weekend day and a maybe 4 hrs during the week

My goal was to have it inspected by July 4th but I just I need to have a corneal re transplant in late june

scooterfrog
scooterfrog Reader
3/26/25 1:48 p.m.

put the rear chrome bumper on.  that felt good

rustoleum 2x painters touch yellow is a remarkably close to the yellow (chartreuse) of my car's unmatched bad respray.  less ugly now,  it covers the red primer.

my blinkers do not work.  after i put the hazzard sw in

found a huge vacuum leak,  car idles now  (again)

 

TurnerX19
TurnerX19 PowerDork
3/26/25 9:15 p.m.

In reply to scooterfrog :

Probable bad new switch. If you get it back out without breaking it, check it with your ohmeter. Test the circuit without the switch as well.

scooterfrog
scooterfrog Reader
3/31/25 6:11 p.m.

Deeper into the electrics.

now all marker lights work,  turn indicators do not flash going left,  and do nothing going right. 

  • bad flasher?   no leds on flashers. all bulbs are good.  easy to test
  • bad  stalk switch? easy to test

fixed.  one head light is on low beam when the other is on high beam.  swapped passenger side wires.  (contrary to color codes,  socket might be backwards)

driver side high does not work

fixed lots of yuck in the front harness... 

  • for marker lights,
  • turn signals, 
  • old distributor wiring.  (car now has the cei   / hei dist  but still has the 6 volt coil wire, ballast resistor, and plugs to the opus with vacuum retard)

slow going

scooterfrog
scooterfrog Reader
3/31/25 6:17 p.m.

In reply to TurnerX19 :

if the hazard switch is bad, then  in the off there would be no power to the indicators when moving the stalk.  the fact that it lights up at all means at least in the "hazard off"  its not broken. 

not flashing means the turn flasher might not be getting hot enough to blink

scooterfrog
scooterfrog Reader
4/7/25 4:02 p.m.

turn signals now work  with incandescent bulbs.  a new flasher  or resistors will be needed  with led  bulbs.

The flasher is good; turn signal switch / stalk is good Headlight (driver high beam)  is simply blown

added tail light ground(s)

replaced all marker light bulbs with led. brakes and tails (not turns yet)

more grounds fixed

horns are rusted shut

washer pump does nto pump.

only about a dozen circuits left.  

 

 

You guys make this project car / build look easy. 

I know many on the board HATE electrical. I don't, but progress is very slow  (or looks slow)

sometimes i just feel liek i should  put the chrome bumpers on.  or throw some paint over primer

 

TED_fiestaHP
TED_fiestaHP HalfDork
4/7/25 6:19 p.m.

    A simple fix for turn signals, try a incandescent  in the front and a LED at the back, a normal flasher relay might work like that.  Will give a brighter LED at the back and slightly reduced power load, but might not need a special flasher relay.

scooterfrog
scooterfrog Reader
4/8/25 11:09 a.m.

In reply to TED_fiestaHP :

That was my plan but backwards,  i removed the rubber bumpers  so i needed new front  turn signals lights,  I chose 2 inch round  orange led lights.

 

With incandescent at the back and led lights at  the front it didn't work.  led compliant flashers are cheap $6 for 2,  but i have led headlight load resistors,  i may just drop one off the flasher output.  i would like leds all around.  small cars more safety :)

TED_fiestaHP
TED_fiestaHP HalfDork
4/8/25 11:39 a.m.

   With my x 1/9  I tried LEDS front and rear for all the small lights, to reduce power load.  Problem the turn signals didn't want to work properly.   I tried a LED relay, which should have worked, but for some reason, that didn't work.  I then tried LED at the back and the old light at the front, and somehow that worked.  Adding a resistor should do the same thing, since the change in light bulb is a reduced power load, using a variable resistor, you could easily determine the min required resistor needed.

    I have not looked into LED headlights yet.

   With the twin carb's I could only fit a mini alternator, so made some effort to reduce power load. 

    One thing to check with older cars, they often didn't use relays, so a high power load will go thru the switch, not ideal.  Things like the headlights and horn have a high load.  Some fuels pumps can also have a high load, although you will have a low pressure pump so that load should be much lower than a fuel injection pump.  Vent fan also will have a high load.

    Wiring is such fun, old car, bad connections everywhere, and the original wiring might not have been ideal.

scooterfrog
scooterfrog Reader
4/9/25 3:26 p.m.

In reply to TED_fiestaHP :

so i ordered the 2 LED flashers (2 pin)  one for turns one for hazards.

relays

  • Added one for ignition switched  
  • will be adding head lights  relays (2)
  • horn is also on the list .  as will accessories
  • fan?  maybe if i have a left over relay
  • maybe the other marker lights,  but they will be all led so it may not matter

it has a mechanical fuel pump  (even though the wiring diagram shows an electric)

i bought 5  

 

the wiring is so bad its funny, id dont mind it  its just time consuming  for very little reward.  i am checking every circuit.  cleaddning connections.  extra grounds sometimes.  engine to body,  tail lights to body

 

Also lots of de janking from prior(s)  it hasnot been on the road since 91, before me the last time it officially change hands ws 85,  rmv did not believe me i have owned  it without transferring the title for 40ish years  but he didn't have an alternative.   i now have a clean title in my name.  i paid no sales tax because it would not com up on the computer  too old

scooterfrog
scooterfrog Reader
4/15/25 4:45 p.m.

4/14

horns work; turn signals work

 

 

 

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