Y’all remember my wife? The one that doesn’t want me stealing kitchen stuff for car projects? Last night we had a little talk. It was my idea. Really.
Life has been crazy lately, and it’s not going to get better for the next few months. My daughters have all started softball. That means I will be living at the ball field for the next 3-4 months. I may as well get a tent and camp there. I am an assistant coach on two teams. Add to this my business, school plays, homework, and other obligations and you can see that my time is really limited. I had a 13 hour day yesterday and when I got home, I poured myself a nice martini. I was done for the day.
So I sat on the couch, next to my wife and asked her to kick my ass.
About 8 months ago, I was trying to fix an exhaust stud on my 914. The intake and exhaust studs on these motors are notorious for failing. The heat cycles and the high temps cause the studs to strip regularly. One of the fixes is a step down stud. A step down stud is an 8mm stud on one end and a 10mm on the other. You drill out and tap the hole that the stud was in; put in the step down stud and you’re done.
I had done this on another stud, and it worked like a charm. This time, when I drilled the old stud hole out, I was a little crooked. A small difference in the angle at the bottom means that the exhaust won’t sit flat and seal. Basically, I messed it up.
So I haven’t been driving the car. I have been spending my time with my Volvo 122 Wagon, which I am really enjoying.
My DD, a ’91 Jetta GLi 2.0 16v (that’s a mouthful) is giving up the ghost. The trans is going at 148k miles. I am driving the Volvo, even though it’s not done yet. It’s becoming a rolling restoration.
About 3 weeks ago, I dropped the motor on the 914 and began the process of removing the heads to take them to a machine shop and have the studs fixed and a few “while you’re in there” things addressed. I have the accessories off, cooling tin off, rocker arms, and push rods off and bagged in zip locks. I’ve been hitting the head studs with penetrant.
I’m stuck. I am stuck in a huge gumption trap. Robert Pirsig wrote about this in his book “Zen and the Art of Motorcycle Maintenance” (Ref here: http://en.wikipedia.org/wiki/Gumption_trap) but I don’t think I’ve ever felt it this badly.
I miss my 914 a lot. It’s therapy after a long day at work to drive that car. I stow the roof, and listen to the webers (it’s a little modified =) ) and the world feels better.
I just can’t find the energy to get those heads off and to the shop. I am stuck in a bad way. I know that once I sort out the costs and get them fixed, that I will have no excuse for not putting it all back together. I want it back together too. I’ve been looking at what I need to get done, and what my other obligations are and I am stuck.
So, I have asked my wife to kick my ass into gear. She can be a world champion at nagging when she wants to, so I am not sure what I have gotten myself into. I am hoping that a little “encouragement” will help me push this project along to completion.
I know other folks fall into these traps. My good friend Mark has a few 912s, early 911s and two 914s, none of which are running. He gets started on one, and something else catches his eye, and that’s it. He does great work, but he’s got so much to do, I am not sure he knows where to start. So he’s in a trap.
The other type is like my friend Cliff. Cliff has a Volvo 1800 that’s been sitting in his father’s garage for 15+ years. He’s going to get around to it, one of these days. I am not sure why it’s sitting, but it is sitting there. Just waiting.
UPDATE:
This morning my wife said “why don’t you go work on that engine?” That was all I needed (thanks Honey!). I pulled the passenger side head. As with all things old, things didn’t go as well as I had hoped. One of the cylinders stuck to the head. I can’t get it off. Pulling the head up also damaged the piston rings. I also broke some of the cooling fins on the cylinder. So, it looks like I need to pull one of my spare cylinders and have it bored to work with the 96mm pistons and the heads. I’ll need new rings too. Tomorrow I will pull the other side. We’ll see how that goes.
I am beginning to think my garage is one giant gumption trap!