Car is 2007 525xiA (ZF 6HP19) with 185k miles. Trans fluid and filter changed by me (ZF filter, Pentosin fluid) at 165k, about 1 year ago. No leaks. Good shifts, no slipping, etc. Today I'm bombing it up the road about 80 mph with the AC blasting because it's 90 and humid. Chime goes off, IP displays red gear with thermometer inside it, and iDrive screen says:
TRANS OVER TEMP, PULL OVER CAREFULLY, STOP VEHICLE, AND SHIFT TO PARK UNTIL WARNING GOES AWAY. IF IT COMES BACK, SEE YOUR DEALER SERVICE DEPARTMENT IMMEDIATELY
So I pull over, stop, shift to Park, and press the button on the stall to cycle through info. Red gear goes away for 10 seconds, then comes back. I take a look for obvious stuff. No leaks, no debris across grille, no bad smells. So, key cycle, no warning, drive off, 70 mph max, go another 30 miles and it happens again. Turn off AC, slow to 65, keep driving. Clear it with button on stalk, it comes back about 10-15 times, then goes away. I arrive at destination about 70 miles from home park car for about 5 hours, and roll the dice on driving home. Ambient about 87 F, all good on 10 minutes of surface streets, hit the highway and go steady 70 mph with the AC on the whole way, issue does not return.
Too late to mess with it tonight, so I'm rolling the dice again tomorrow to work and back. I will check fluid level tomorrow night.
Suggestions? Experiences / results with this trans? Thanks!