Tk8398
Tk8398 HalfDork
1/28/23 3:22 p.m.

A 1995 Neon is the reason I am posting this, but I have had trouble with it on other cars as well. 

The main question is how do you put enough force on the axle to seat the c-clip without damaging anything else?  The service manual says something like "grip the axle shaft and push into the transmission until the c-clip is fully engaged", but I have tried that with no luck.  I did make sure the c-clip was as close to centered as I could get it and that the splines are lined up but I still can't get it.  I remember doing it before without much trouble but that was 10+ years ago and I will be 40 this year and I just don't think I have the strength anymore. 

How do other people do this who aren't strong enough to just reach up and pop the axle in with one hand?

Tk8398
Tk8398 HalfDork
1/28/23 4:02 p.m.

Apparently the answer is to hit the end of the axle with a dead blow hammer, at least that worked this time.

obsolete
obsolete HalfDork
1/28/23 4:05 p.m.

I am of the opinion that a few hammer taps won't hurt anything, but you have to know when to stop...

I've had an aftermarket/reman axle with a c-clip that was so oversized, it couldn't be installed without damage. I mangled the clip and scarred the splines a little bit trying. I then swapped out the c-clip with the one from the original axle that was the proper size and it worked.

Ranger50
Ranger50 MegaDork
1/28/23 4:38 p.m.

Install into loose knuckle.

Place axle in straight line.

Use a push and pull motion against the knuckle with all your force.

Should seat in under 3 tries.

wae
wae PowerDork
1/28/23 5:40 p.m.

I have found that aftermarket c clips for neon axles lack a bevel.  I used a grinder to round out the square edges and it seems to work a little better.

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