Tk8398
HalfDork
1/28/23 3:22 p.m.
A 1995 Neon is the reason I am posting this, but I have had trouble with it on other cars as well.
The main question is how do you put enough force on the axle to seat the c-clip without damaging anything else? The service manual says something like "grip the axle shaft and push into the transmission until the c-clip is fully engaged", but I have tried that with no luck. I did make sure the c-clip was as close to centered as I could get it and that the splines are lined up but I still can't get it. I remember doing it before without much trouble but that was 10+ years ago and I will be 40 this year and I just don't think I have the strength anymore.
How do other people do this who aren't strong enough to just reach up and pop the axle in with one hand?
Tk8398
HalfDork
1/28/23 4:02 p.m.
Apparently the answer is to hit the end of the axle with a dead blow hammer, at least that worked this time.
I am of the opinion that a few hammer taps won't hurt anything, but you have to know when to stop...
I've had an aftermarket/reman axle with a c-clip that was so oversized, it couldn't be installed without damage. I mangled the clip and scarred the splines a little bit trying. I then swapped out the c-clip with the one from the original axle that was the proper size and it worked.
Install into loose knuckle.
Place axle in straight line.
Use a push and pull motion against the knuckle with all your force.
Should seat in under 3 tries.
wae
PowerDork
1/28/23 5:40 p.m.
I have found that aftermarket c clips for neon axles lack a bevel. I used a grinder to round out the square edges and it seems to work a little better.