First, something I've always wondered about the most common aftermarket intercooler design:
Air is going to take the path of least resistance, so it seems to me like most of the air is going to flow through the tubes directly in line with the inlet and outlet, until the airflow through those tubes is high enough that their resistance to flow any more air makes the next tube higher up the intercooler the path of least resistance, etc. But the ones way up at the top? Very little air actually flows through those, right?
Okay, how about this design?
It seems like the flow through the tubes is going to be more evenly distributed than the first design, but there's going to be more turbulence and thus restriction because all of the air is forced to take two 90deg turns. The tubes at the top will probably flow the least because the 90deg turn is the most abrupt there.
So, does it actually matter, or is the performance difference between two same-size intercoolers pretty much the same regardless of end tank design? Has anyone seen/done any good testing on this?