Ignorant wrote:
Color me very jaded, but I spent way too much time at cummins trying to maximize performance and mileage while keeping emissions under control and maintaining long service lives.. After spending 4 years with these engines in very intimate quarters... I do not believe MPG numbers above 25mpg for a 6bt OR 4bt in just about any vehicle. Don't believe me.. The BSFC for both engines is nearly the same. I can explain more if you want.
I understand what you're saying. There are (of course) hypermilers out there with Ram 2500s getting mid 30 mpgs, but they lengths they go to get it are bordering on ridiculous - wooden blocks under the pedal, 18-19* timing advance, custom campers that taper down to the tailgate... ugly and useless, but I guess it floats their boat. If they wanted a useless diesel that gets good mileage, why don't they just buy a TDI?
Yes, advancing timing will give you tons of MPG increases.. However, it will most definetly bring combustion temps up, by allowing a better burn.. Problem is small changes in advancing the timing also increase the NOx output of the engine by astronomic amounts.
Agreed, but as long as EGTs stay in check I don't think most folks care about NOx. Not saying they shouldn't (I am a tree hugger). The 6BT in my 24' box truck was factory timed to either 11.5 or 12. I bumped it to 15 and saw no EGT increase. I went to 16*, still no increase. At anything over 16 it started to rise pretty rapidly. In the truck's defense, it does have a short and massive 5" exhaust along with an air filter the size of a 5 gallon bucket. But, at full GVW (24,800 out of 26k) it never spiked any EGTs even on a hot texas day.
Look... I spent 4 years being the guy who did investigations into why engines failed. I've seen more than my share of "tuning" gone wrong. So much so that I will not purchase a diesel unless it is dead stock with no evidence of any tampering.
I can see your viewpoint, but would you buy a tuned-up gas engine? If the answer is yes, then it just seems like you might suffer from dieselphobia ...
I spend all day investigating why transmissions go wrong. If I listened to my own advice, I wouldn't be driving a vehicle with a 4R70W or a 4L60E in it, but I am on both counts. Just because you see the failures doesn't make them a representative slice of the pie. A good example; when I worked downtown at a transmission shop, easily 75% of my work was 99-03 Honda Odysseys and Accords and 01-04 Toyota Siennas with significant showings from Nissan and Mazda. Now I moved to a shop that is 13 miles from downtown and that demographic has radically shifted to F150s, Dodge Rams, and Buicks. Had I never worked downtown I would think that a Sienna Van was a good investment.
I have spent years doing this kind of thing. I just bought (actually traded for) an 03 Duramax with 225k on it. It belonged to a moving company and its daily job was towing a 20k-lb gooseneck with an aftermarket tow/mileage tuner hooked up to it. I didn't hesitate to drop the equivalent of $10k on it. If it were a gas engine, they would have done well if I gave them $3000 and I would have expected major failure from it.
Does it shorten the life of a diesel to double its HP? Of course. But when you're talking about a 6BT or 4BT that was originally designed for 600k, its worth losing a couple hundred thousand miles for something you want. Its no different than a gas engine. Take a 200 HP stock SBC and it will run for 200k. Double its power to 400 and you at least expect it to only last 100k or so.
BTW, I did find this article. It (poorly) outlines a daily-driven 6BT making 1237 hp and 2400+ lb-ft at the ground. By that math, the same tune on a 4BT would be in the neighborhood of 800hp/1600 tq. Sure, shorter life, but saying a 4BD1 couldn't do 400 hp is not really accurate. As with any diesel (provided the components hold together) the only limit to power production is the amount of fuel and air you can cram in the cylinders.