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Woody
Woody MegaDork
6/23/15 9:04 a.m.

Moments later...

It couldn't possibly have anything to do with this small broken wire laying on top of the compressor, could it?

 photo Miata AC 005_zpsmdeswxbf.jpg

Woody
Woody MegaDork
6/23/15 10:08 a.m.

I think that the broken wire goes to a thermal switch. I removed it, disassembled/broke it a little, resoldered the original wire and replaced the broken plastic cover with liquid electrical tape.

 photo Miata AC 008_zps2bm49rvu.jpg

 photo Miata AC 009_zpshc89y4ca.jpg

 photo Miata AC 010_zps0tgv8p5q.jpg

 photo Miata AC 012_zpszxi6rylc.jpg

 photo Miata AC 013_zpsoea4sima.jpg

 photo Miata AC 016_zps6m7yrzad.jpg

 photo Miata AC 017_zpswq3zjfvz.jpg

 photo Miata AC 019_zps4awbtag3.jpg

Woody
Woody MegaDork
6/23/15 10:29 a.m.

Everything is back together and the compressor clutch is engaging. Time for a road test.

Woody
Woody MegaDork
6/23/15 1:20 p.m.

 photo Miata AC 020_zpsjoc14vqk.jpg

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 photo Miata AC 036_zpsuz6m3ckn.jpg

Toyman01
Toyman01 MegaDork
6/23/15 1:24 p.m.

That's pretty cold for outlet temps. I usually see them in the mid 30s range. Make sure you aren't freezing up the evap coil. It could be a little low on refrigerant.

ProDarwin
ProDarwin UberDork
6/23/15 2:01 p.m.
Toyman01 wrote: That's pretty cold for outlet temps. I usually see them in the mid 30s range. Make sure you aren't freezing up the evap coil. It could be a little low on refrigerant.

Yeah.... Something is wrong with your outlet temps. Usually they are in the high 30s/low 40s, because the coil itself has to stay above 32F or all the condensation will freeze it up solid.

Woody
Woody MegaDork
6/23/15 2:08 p.m.

That was immediately after adding the refridgerant and the car wasn't moving yet. Could that have something to do with it?

Toyman01
Toyman01 MegaDork
6/23/15 2:10 p.m.

Possibly. If they stay that low, the evaporator coil will freeze up. That's usually a good indication you need to add a little more refrigerant.

Woody
Woody MegaDork
6/23/15 2:15 p.m.

The system calls for 20 ounces. I added all of a 14 ounce can and then most of a 12. Unfortunately I didn't have the right adapter to fill it through the manifold so I had to use one of the hoses with the gauge that goes directly on the can and filled it through the low port. I couldn't get the pressure all the way up to where it should be for the ambient temperature.

Ian F
Ian F MegaDork
6/23/15 2:25 p.m.
novaderrik wrote: personally, i'm not going out of my way to add it to anything-

Berk that. I want A/C in ALL of my cars, '79 Spitfire, '64 Mini, '72 GT6... all of them. Especially now when it's 90F with 95% RH outside - so my classic cars stay home. I buy cars to drive, not race and without A/C I lose 3 months or so of driving time every year...

I don't understand why some feel it's some sort of proof-of-manhood to get out of a car soaked in sweat...

ProDarwin
ProDarwin UberDork
6/23/15 2:29 p.m.

I haven't had A/C for over a year in my car. I don't get out soaked in sweat... but then again I never have to drive more than like 15 or 20 minutes, so its much less of an issue.

I'll get around to fixing it one of these days. Hopefully before my wife murders me.

Ian F
Ian F MegaDork
6/23/15 2:41 p.m.

In reply to ProDarwin:

Yeah... when your commute is over an hour each way, you become sensitive to these things... If the humidity isn't too bad, I can deal with it since I can usually park in the garage at work so the car stays cool.

Bearing in mind I'm talking about little British cars which are notorious for letting engine heat into the cabin (although fujiko did a better than average job sealing the Spitfire).

Kenny_McCormic
Kenny_McCormic PowerDork
6/23/15 4:41 p.m.

In pre 80s stuff (with vent windows, kick panel vents, etc.) I generally find the car is ventilated well enough that if it's moving and not a dark color, and the temp is under 80 or so, I'm cool enough. And I sweat like crazy, like I'll drink about 2 quarts of water per hour working hard outside in the summer, wearing jeans and a (quickly soaked) synthetic wicking shirt, and that water doesn't seem to make it to my bladder.

I'd probably look at covering the firewall and floor pan above the exhaust in foil tape before spending hundreds in fitting air conditioning.

Stormdad
Stormdad None
11/27/15 5:40 p.m.

In reply to Woody:

I now have the exact same issue on my '01 NB after doing a timing belt job. When I moved the power steering pump out of the way I damaged the wire to the ac compressor "thermal switch". I would like to do the same repair that you explain here but have some concern. When I remove the switch will it "open" the AC circuit and vent out the refrigerant? Just want to know what I'm getting into before proceeding. I don't have all the tools required (manifold gauge set and suction pump) to properly evacuate and refill the system.

Woody
Woody MegaDork
11/27/15 6:26 p.m.

In reply to Stormdad:

No worries, it's just a thermal switch that contacts a solid metal indent on he housing. Nothing can leak out.

And...thanks for teaching me how I killed my a/c! That's a completely plausible explanation.

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