In reply to Brian :
In the late 80’s I had some spare time so I decided to build a grandfather clock. I was astonished at how nice it came out considering I’d failed wood shop class in the 7th grade. However that gave me the foolish idea to build my own house.
I’d bought the property as a tear down with the intention of having a house built. Usual stuff 2x4’s & 2x6’s called stick built.
My success with the grandfather clock and watching tens of thousands of houses being built in my daily activity of selling Telehandlers and cranes to the building contractors convinced me I could build my own house, “ How hard could it be?”
I mean if I could build Race cars and a grandfather clock nothing should stop me.
Just for reference a new house from start to finish takes 2500-3000 manhours. If those man hours came from me then all I had to do was pay for the materials.
Right?
The next twist in the tale is a customer of mine owned a sawmill. I noticed when calling on him he had a yard full of black walnut logs stacked as high as his Telehanler could reach. ( 40 ft) A yard as in 5+ acres. Now I’d built my grandfather clock out of Black walnut and paid a lot of money for the black walnut. Over $12 a board foot (1”x 12”x12”)
I had to ask. He was cutting those Timbers up to turn them into Railroad ties. 17 cents a bd ft is all he could get. The off cuts that didn’t make a railroad ties went into pallets. 17 cents again!!
To put that into perspective the current price of Sheetrock is 39 cents a board foot I was in a dangerous place. I had great credit a poorly built old house to tear down. And a cheap source of wood, not just any wood but hardwood!!
So I got an interest free credit card and charged 55,000 bd ft of wood. Black walnut white oak Rock maple cherry etc. came to only $25,000. Yep! About what Sheetrock costs.
Rough green and at the mill. I air dried it for three years while I got the required permits etc. and started working.
Remember when I said the average house took 2500-3000 man hours? Well I’m at over 31,000 man hours now with a couple thousand more to go. Nope! You didn’t read that wrong Thirty one thousand! That is just my time. Stuff I did with my own hands. I probably paid for another 1000 hours or so of helpers time. So far nothing I’ve done have I had to redo. Plus I always had access to the latest best equipment possible. Free!! Cranes telehandlers forklifts excavators skid steers etc
You see in addition to drying shaping planing and etc the Timbers. I double timberframed it.
Black walnut Timbers on the outside. White oak on the inside and SIPs in between that gives me walls that are 14 inches thick. But instead of grabbing a 2x4 and popping a couple of nails in it I planned the Timbers and put them together with mortise and tenons like furnitures is made.
Other details? 105 windows. 5500 sq ft R30 walls R50 roof 14 dormers 28 foot high ceiling 4 bathrooms 2 bedrooms a billiard room a sewing room an upstairs office the bridge a few walk in closets 27 doors 1800 sq ft shop