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MadScientistMatt
MadScientistMatt UltimaDork
10/14/24 1:17 p.m.

Had a lot of other things going on, but today I tried to connect the parking brake cables and... WHAT?!?

Shouldn't there be a lever to connect the brake cable? And a tie bar separating the brake shoes with a spring on it? And shouldn't the adjuster lever face the rear of the car? Something's not right about this axle...

APEowner
APEowner UltraDork
10/14/24 2:06 p.m.

Yup. You're missing some parts.  The shoes are on backwards as well.  The short liner goes on the front.

MadScientistMatt
MadScientistMatt UltimaDork
10/14/24 2:45 p.m.

As long as I'm working under it, I ought to see why the gas gauge isn't reading right. The sender should read 10 ohms full and 73 empty.

81 ohms

19.9 ohms

After taking it apart and, well, I'm not sure just what I did, but the top reading is now 10 ohms.

 

 

slantsix
slantsix HalfDork
10/15/24 10:22 a.m.

Hi Matt,

if you had a 7.25" Rear  Axle before, then the cable adjustment is going to be different for an 8.75" axle that is replacing it.

You need to lengthen the adjustment under the drivers' Seat area below that car.

1/4" and 1/2" open-end wrenches are needed.  Likely the square end of the cable for the 1/4 wrench is no longer wrenchable. use vise grips instead.

 

 

 

MadScientistMatt
MadScientistMatt UltimaDork
10/15/24 11:41 a.m.

Thanks! I already backed the adjustment way off to make removing the axle easier, so I was planning on redoing that anyway.

MadScientistMatt
MadScientistMatt UltimaDork
11/9/24 5:20 p.m.

The right rear brake is no longer a left front brake. Was able to switch the parts around without getting new brake shoes, but did need an adjustment lever from a local parts store and a lot of parking brake parts from Layson's.

MadScientistMatt
MadScientistMatt UltimaDork
11/11/24 3:58 p.m.

I had today off, nothing else really scheduled, and so I was able to get a lot done.

Installed the parking brake parts in the left rear brake.

Bent a new hard line for the left side so that the block can sit in the proper location.

Filled the axle with 4 pints of 80-90 gear oil with limited slip additive.

Bled the air out of the brake lines. Noted that the front brake fluid level was oddly low too; I'll need to keep an eye on it. It didn't seem to leak while bleeding the rear brakes.

Went to connect the parking brake cable, and as Slantvaliant noted, it's too short. Unfortunately, it was even shorter than expected; turning the nut wasn't enough. So a trip to the hardware store and...

Some of the threads are boogered up and I wasn't able to get this as tight as I'd like. The cable can pull taught when I grab the handbrake, but just barely. I may want to order some new cables as time allows.

Now, it's down to That One Part. The one you thought you had on hand but you don't, O'Reilly doesn't, NAPA doesn't.

This is the bolt that holds the brake line tee to the axle housing. It uses a 7/16"-24 fine pitch thread. And it is hollow to vent the axle, with a cap to keep debris out. As That One Part, it happens to be the one thing that's preventing me from getting the car together and hitting the road right now. No local parts stores or dealerships have it in stock. Year One has one, but they don't have a parts counter at this time and may not be open today. I've ordered one from them and it should be here soon. This is literally the last part keeping me from driving off with my new axle swap.

APEowner
APEowner UltraDork
11/11/24 5:41 p.m.
MadScientistMatt said:

The right rear brake is no longer a left front brake. Was able to switch the parts around without getting new brake shoes, but did need an adjustment lever from a local parts store and a lot of parking brake parts from Layson's.

It might be the camera angle but that's still not quite right.  The shoe with the shorter lining is supposed to be on the front.  It looks like you've got everything else correct.

MadScientistMatt
MadScientistMatt UltimaDork
11/11/24 6:56 p.m.

Great, no facepalm emoji when you need one. Correct that I put the long shoe on the front. Oops!

APEowner
APEowner UltraDork
11/11/24 7:06 p.m.
MadScientistMatt said:

Great, no facepalm emoji when you need one. Correct that I put the long shoe on the front. Oops!

Sorry to be the bearer of bad news.  At least you've got some recent practice so it shouldn't take to long to fix.

MadScientistMatt
MadScientistMatt UltimaDork
11/11/24 8:36 p.m.
APEowner said: Sorry to be the bearer of bad news.  At least you've got some recent practice so it shouldn't take to long to fix.

Could be worse, could have had nobody call it out and I found myself wondering why I couldn't modulate the brakes properly. Incidently, somebody on another forum called this out at almost the same time.

MadScientistMatt
MadScientistMatt UltimaDork
11/27/24 10:34 a.m.

That One Part finally installed:

This should be the correct arrangement of parts to make a correct drum brake... This time!

APEowner
APEowner UltraDork
11/27/24 11:28 a.m.
MadScientistMatt said:

This should be the correct arrangement of parts to make a correct drum brake... This time!

MadScientistMatt
MadScientistMatt UltimaDork
12/7/24 1:35 p.m.

I need to do something about the trashed glove compartment liner - especially since it holds the ECU in place. I saved a very large campaign sign from a few free coroplast days ago...

Unfortunately my stapler can't get through, so I need to use tape .

Ok, so this first attempt looks like a "nailed it" meme, but it will suffice until I can get something better. It beats plastic that shatters if you look at it cross eyed.

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