So, randomly scouring the local craigslist and see this fine example of how not to look after a humble work truck, for the princely sum of $400. Ive been looking for a project for a while, I'd planned for something bigger and better but this seemed like a nice random, cheap and cheerful base for shenanigans: RWD, stick shift, relatively light and basic.
The delightful 'minimalistic' interior...
And after some vacuum action, and a seat rebuild/retrim using cable ties, cardboard, duct tape, and 2 $4 harbor freight moving blankets...
If youre not interested in the first few days of wrenching, and want to skip straight to the fun stuff which I've schemed up for the near future, skip to the end, otherwise, pull up a chair and get comfortable.
So I got it towed to a friends shop about 40 minutes away. It had a brand new carb, what looked like a brand new clutch master cylinder, but the clutch was non existent. It was missing a battery and a few pieces of trim, aswell as the busted ignition barrel and wiring loom. The guy I bought it from had a host of paperwork including the lien papers from the auction it was bought at. I'm guessing the barrel was busted at the tow yard or auction house to be able to move the thing. The dipstick was also showing the oil level was about 3/4 of an inch past the maximum.
Saturday rolls round and me and my brother in law, who is somewhat of a mechanical newbie, I'm guiding through the joys of wrenching, we go armed with a new battery, new ignition barrel and loom, 5qts of oil, new distributor cap, rotor arm and leads, and set about making this thing run. He switches the ignition barrel while I do the engine stuff, and then I get under it to drain the oil....turns out that 3/4 inch on the dipstick was the oil being propped up by a couple of qts of water! The oil seemed cleanish though and there was no mayo anywhere so onward we pressed.
With the new bits and pieces on, we turned the brand new ignition key in the brand new ignition barrel and....nadda. A bit of voltage checking here and there and I decided to whip off the starter for a bit of a bench test, and sure enough, it was dead. $41 later and we had a new one, along with a new clutch slave cylinder to replace what I thought was the culprit of the none existent clutch.
We bled and bled and bled the clutch, trying several different methods, but still nothing at the pedal. We gave up on that for the day and tried to get the thing started before we had to leave. Some colorful language and some brake cleaner down the carb and sure enough it did fire up. Ran pretty nicely, no smoke, no rattles, no missfires, good result.
Yesterday I had my day open up so decided to head back and do some more. We bled the clutch a few times again to no avail, and then Justin, my brother in law noticed that the fluid level in the reservoir was rising and falling a lot when I depressed the clutch...turns out the new master cylinder was goosed! Got a new one of those puppies for a little over $20 and shortly after, we had a clutch!
We try and fire the thing up for the 2nd time, and it was not playing ball - no spark. A little wiggling here and there of wires and it coughed into life, albeit sounding way rougher that the first start on Saturday. Nevertheless, I hoped in and took it down the ally way beside the shop and it goes, stops, and turns as well as a 30 year old, $400 heap of turd could be expected. There was a definite missfire which I'm putting down to the very temperamental coil wiring. So that's one of the next jobs. The test drive also highlighted a monsterous fuel leak at the tank, which I'm guessing is the return line, and also a split radiator hose. Jobs for next time.
So, the mildly interesting part. I did a little bit of research on these things before I went to check it out. I know very little about Mazdas other than the Miata (helped a friend strip, build and turbocharge a couple a few years back)and knew utterly nothing about the B2000s. Anyways, turns out, back in the day, Mazda fitted a turbo to this engine, aswell as fuel injection, and at 7psi with no intercooler they made 130+bhp. Much better than the 80 or so that this thing had once upon a time.
So the plan is, get it running and driving properly..... Then take it appart.
Do the necessary modifications to the carb to allow it to take boost. I've found, but not yest purchased one of the original turbo exhaust manifolds from the boosed version of this engine, and plan to fit either a chinese ebay special or a junkyard/swap meet turbo onto it. Front mount intercooler, side exit exhaust, wideband AFR sensor, bleed valve, several spare jets for the carb, some colder plugs, see how much boost it can swallow before it dets, then run about 1psi less than that and a touch less ignition. I have faith that the bottom end will be reasonably strong, and at 8.6:1 compression running a conservative amount of ignition advance and feeding it premium fuel, itll be just fine at 15psi, hopefully closer to 20. I'd love to break 200bhp and have a bit of fun with it.
I suspect the weakest link in the chain will be the clutch, but will cross that bridge when it starts slipping.
I may weld the diff.
It needs new rear springs which are around $150, but I've found a full Miata rear subframe assembly for $350 so I may just end up grafting that onto it.
If anyone has any of the parts such a turbo, bleed valve/manual boost controller, rising rate fuel pressure regulator, electric fuel pump etc etc etc then please let me know and we can do a deal.