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AxeHealey
AxeHealey SuperDork
4/23/25 9:34 a.m.

I believe it was sold as stainless hardware but I'd have to check. It's likely the hole was undersized but I was literally testing just that. I've been burned too many times picking one drill bit size too large. There's really not an excuse for the screw to have snapped so easily.

It seems my initial impression of this stuff was correct given the fact that Crackers had the same issue and I did many times more surface prep than I typically do for paint. It's a bummer, for sure.

 

Thanks for the tip on the PS bleeding. The new seat belts probably won't be here in time so I'll be putting the seat back in and going for a test drive later this week or over the weekend and we'll see where we stand.

Crackers (Forum Supporter)
Crackers (Forum Supporter) SuperDork
4/23/25 10:52 a.m.

I don't remember what the directions recommended, but if I try it again time I'm going to try a good keyed surface with 80 grit. But realistically, I think anything of import I'll probably pony up for Rhino Liner.

AxeHealey
AxeHealey SuperDork
4/26/25 8:33 a.m.

I followed whatever the directions said in terms of grit but went beyond in cleaning, etc. Oh well.

I'm going to do the driver's side door seal in segments and tested my method by sticking some spots on the passenger side.

The seat and one old belt will go in today in anticipation of the trucks maiden voyage this spring after all the winter work. I have had two dreams now this week that the power steering felt great. Seriously. Hopefully that's the case.

budget_bandit
budget_bandit HalfDork
4/26/25 9:43 a.m.

In reply to AxeHealey :

I choose to interpret that dream as a vision and as such, 100% accurate

AxeHealey
AxeHealey SuperDork
4/27/25 8:20 p.m.

In reply to budget_bandit :

Sometimes visions aren't totally clear...

The test drive went very well overall but the steering still has some herky jerky to it. I'm going with it'll self bleed the rest of the way.

I LOVE how it sounds now even with the small leak. It is definitely quieter which I don't mind but the big thing is how smooth it is.

It's got a rear main leak that is what I'll call noticeable. It doesn't drip drip while idling but there was a single spot on garage floor after the 15 min test drive today. I feel like it'll be fine but I do have a bottle of stop leak juuuuust in case.

AxeHealey
AxeHealey SuperDork
4/29/25 2:53 p.m.

This is definitely the correct method. The glue still really sucks but working in little batches with tons of glue and lots of clamps is the best luck I've had so far.

I'm now on the hardest part because there's nothing for the rubber seal to hang on to so i'm trying this.

I then slathered glue up underneath and shut the door. Hopefully it at least holds everything in place long enough for me to get the trim piece on.

 

EDIT: Nope, didn't really work and unlike the passenger side, the holes in this trim piece were totally different than the existing ones in the floor. There has to be a better solution/glue out there but the trim piece is in and hopefully I don't have to do door seals any time soon!

AxeHealey
AxeHealey SuperDork
5/1/25 11:18 p.m.

Well. Good old Elmore almost made it to the Glen under his own power. On my fuel stops it seemed to either be lugging or the trans was slipping when starting from a stop. Turns out it was slipping. With 15 min to go it was stuck in second gear, I had my phone reroute me to the track rather than the AirBnb and it took me up a massive dirt road hill. That was the end of it.

Somehow I was able to find the best tow truck driver ever. He pulled Elmore up on his flat bed, hooked Sven and the trailer behind and dragged us to the paddock. After we unloaded he even gave me a ride to my AirBnb.

I'm totally exhausted so thinking is hard but it seems my options are to find someplace relatively local to have it repaired and then come pick it up or have it towed all the way back to Cleveland and then probably just start the manual swap now.

I'm not entirely sure but I'm thinking it was  at least partially my fault, unfortunately although I never had any confidence in the shop who rebuilt it a couple years ago. When I reinstalled the shifter, it didn't want to come out of park initially. I readjusted it and everything seemed OK but it had felt a little sluggish from a stop on the first test drive. At this point it doesn't matter I guess. It's blowed up one way or another.

For now though. Bed.

AxeHealey
AxeHealey SuperDork
5/5/25 8:48 p.m.

So, Elmore was our home base at the paddock Friday and much of Saturday just like he always is for me. Only difference was, he was immobile. I was mostly depressed about the truck on Friday but woke up Saturday realizing I had to get my E36 M3 together and figure out how it was going to get home. I made a post here, on the AER Facebook page and put it up on Uship. I eventually connected with a shipper offline and we came to an agreement. His home base was a few hours away from the track and timing was going to work well with my afternoon stint and helping with the final driver change.

Before the tow guy showed up, I attempted to start Elmore to see if he would even move and, no spark. Huh. Confirmed voltage at the coil and nothing coming out of the wires. Pulled the cap and saw that one of the wires running to the Mallory unit was frayed. Goodness! I hastily scabbed that wire together and Elmore was a runner again. At this point the tow driver was there, had a flat on his trailer and was very patient letting me poke around with the truck. Once it was running, I tried driving it around. Same deal. Dragging real bad leaving from a stop and very unhappy in gear. It would sit and idle just fine though and I was able to drive it on to the trailer which, maybe oddly, felt really good.

He was chained down and then on his way. I eventually got a pics around 10 that night of him back home in my driveway.

I did nothing with the truck yesterday evening when I got home but did some testing on work breaks today. It started right up and ran well but the moving condition is unchanged. It feels almost like the emergency brake is on when you take off (there isn't one) and when I tried to drive up my street it wouldn't even make it up the slight hill. 

It lurches when you engage reverse as well as drive but then it's just unbelievably sluggish in both directions. I think if it were the pump gone bad, I wouldn't have positive engagement with those. Since I know next to nothing about automatic transmissions, I did some internet searching which suggested that maybe the governor was sticking and I found a method in a few places where you drive slowly at part throttle in drive and then shift directly to reverse and doing the same in the opposite direction. I tried that in my driveway a few times with no change.

At this point, after taking to a mechanic friend and a local shop, I'm guessing it's the torque converter, which would make sense. Although I don't trust the shop who rebuilt the trans two years ago, the only thing they didn't change was the torque converter. It's at least 30 years old and has been on towing duty for going on 9 racing seasons.

I looked into pricing of a new torque converter rated for towing and they seem to be at lease $300, usually more. 

If anyone has thoughts, suggestions, I'm all ears but I'm thinking it's time to just yank this trans and start into the manual swap. Elmore's next tow duty is the weekend of June 28th so I think I could make it happen in that amount of time.

AxeHealey
AxeHealey SuperDork
5/6/25 2:02 p.m.

Can anyone following along confirm/deny that these are the parts I need? As a reminder, the big block in the truck came out of a '71 Thunderbird meaning it needs an internally-balanced flywheel... I believe.

The ZF5 is an S5-42. 

 

I think that this kit from Modern Driveline is going to make my life 1000% easier here and is actually less expensive than the way forward I imagined piecing together stuff from Wilwood. It comes with a 0.700" master cylinder though so I may have to buy Wilwood's 7/8" MC separately. 

AxeHealey
AxeHealey SuperDork
5/7/25 3:49 p.m.

Here's what I'm thinking is my solution for the slave - a hydraulic TOB. RAM makes a universal one, this is the part they say will almost certainly work in my application. 

https://ramclutches.com/product/78126HDL/

HotNotch
HotNotch Reader
5/7/25 4:08 p.m.

In reply to AxeHealey :

I don't have any F-series or BBF specific input here, but I will say, I've been extremely happy with the MDL Hydraulic Clutch system on my LS swapped Fox Body.  Has given us years of problem free service and is engineered very well.

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