I couldnt work on it much during the week, but after Keith said I probably had a tacoed head, I went ahead and posted on the old face space looking for a 99 1.8 head, most people wanted 3-400 dollars but someone had one off a running and driving engine and only wanted 100 dollars. Friday afternoon I drove to his house and there was Miata parts all over his garage. The head was laying mating face down on the concrete and he was sliding it around on the floor to show it to me. Like nails on a chalk board. He stressed that I have it resurfaced before using it.
Saturday morning I started tearing into it. She was in time so I kept pressing on.
A couple of missing/loose bolts and how clean the head was had me wondering if someone had been in here before. Some of the exhaust manifold bolts were loose for seemingly no reason
Got the head off, the pistons/bores looked good. No obvious damage to the gasket. Cooling system was crusty, Ill have to flush the system later on. Wasnt too bad, the only real bad part was lifting the head and intake manifold off. It was heavy and by that time my back was already hurting.
At this point it was time to check the head and see if Keith gets 10 internet points. I dissassembled the head and flipped it over. Using my straight edge (warning its not a machinist square, I have more woodworking/home reno tools than I do automotibe tools. Dont hate me) I checked straightness across head, and diagonally across the head.
Oh thats not good. I was able to slide a random piece of paper i had laying around (not straight ) under the straight edge with room to spare.
At this point I had to go to a drive by birthday party so I had to stop, but on the way back to the shop I grabbed my feeler gauges, so I could check the new (used) head. I almost bird boxed it and just slapped it together without looking. What I dont know cant hurt me right? I did it many years ago when I cam swapped my LT1, and it served me well. My back was really hurting and I realized I didnt want to do the job again so I went ahead and checked it with my crude means. I couldnt slide my thinnest feeler gauge (.010) under the straight edge at any point, if the edge was straight across or diagonal. That was good enough for me and I pressed on. This is the new head. After the picture I hit it with a plastic (wire?) brush on a drill and hit it with some brake cleaner and it looked great (those things are awesome btw). I forgot to take a pic though.
Starting to look like a engine again.
It was getting pretty late at this point and when I was timing it I noticed the engine was super easy to turn over so I had this sinking feeling that I still had no compression, so I was dreading checking compression and was putting it off and doing everything else. It was time to E36 M3 or get off the pot. I put the compression tester in cylinder 1 and cranked her over and on the 3 crank it acted like it wanted to start, so I stopped and went to check under the hood. It read like 90 psi so I was a little discouraged, but I didnt crank it long and it had sputtered because I had forget to disable to fuel system. I said screw it and put the plug and wire back on and turned the key. It started and made a terrible sound. I shut it off and went home for the day.
I came back the next day, and buttoned, everything up. I realized I had forgot to tighten the egr pipe into the manifold, so that was likely the sound I was hearing. I tried to do that but its a train wreck, I pretty sure its not in all the way, I also had a bolt in the lower manifold flange break that I couldnt extract. I wish I could just delete the egr without getting a CEL an put a header or something on it. All that was left was to fix the exhaust which I sure as hell wasnt doing today. Lets try and start it again.
I turn the key and it fires right up, I let it run for probably 40 minutes, watching temperature, check the A/C, and listening. In the beginning it was smoking like a chimney, which subsided after seemingly forever. It seemed to idle okay and rev fine. So I went for a drive.
No check engine light. Only a seatbelt warning that never goes away. Gave her the old Italian tune up and after a few pulls the last of the smoking stopped. Brakes probably need to be gone through, I bet I have some sticking slide pins. It stops fine, but I bet I have a corner or two not doing everything they could. Really for sitting for 5 years though it drove much better than expected.
I went ahead and drove it back to the house. It got up to cruising speed fine, and the cruise control even worked. A/C blew ice cold the whole time. I had a little vibration, the tires may be flat spotted but I didnt check the balance so thats first. I got back to the house and let SWMBO drive. She has driven manual before but wasnt very proficient, so I figured it would be good to learn on this. Id much rather put a clutch in this than in the ND if she is going to burn one up. She did a lot better than I expected and I even made her do a 4K RPM launch and pull it through second. She likes it, so all is good.
Back at the house. Ignore my thumb and my terrible yard, I mowed it after this picture. Actually it fits, a E36 M3ty picture for a ratty miata.
Previous total 1291
Plus
Cylinder head 100
Current total 1391.
Not bad for a decent running and driving Miata with only 103K miles on it. Next is to drive it for a few days and shake it down, then detail it and see how much paint I can save