Been way, way too long since I updated this last. Back in October, I noticed that my daily driven Silverado had unrepairable frame rust. With the used car market out of control, I decided to put the Colorado on the road as a stop gap. That meant getting it passed through PA inspection (safety and emissions) As noted earlier this year, the stock manifold and cat had a huge crack that I couldn't repair. So I bought a stupid cheap manifold on eBay. Stock on the left, cheapo on the right. It did the job and I was happy.
I then wanted to fix a few items on the truck so it would be little easier to daily. The first up was the headlights. These probably could have been buffed, but for $100, I just bought cheap replacements. I did have to use black silicone to seal them up before I put them on, which ended up taking a long time. I also had another grill that I pulled from the upull a while back that was yellow. After a lot of masking, I painted it white.
Before:
And after:
It'll look better once I repaint the lower portions of the bumper black, like I did with the rear bumper:
Another thing about the Earl Truck, is that it used to be a pest control truck. It had a complete wrap at one point, and two areas on the driver and passenger door remained and were just white spray painted over. With some new old stock aircraft paint stripper, I was able to remove the wrap down to bare metal and repaint. I also replaced the door handle with a new unit. Not perfect, but better than before. I still need to do the driver's side.
And after:
Another thing that bothered me about the truck was the TPMS sensors seemed to have been removed from this truck at some point, so I kept getting a flashing dash warning about a low tire. I was reading on the internet about how to disable the TPMS system and someone mentioned that the earlier trucks didn't have the TPMS system and you could simply swap clusters to get rid of the light. Then I realized, I have a 2004 cluster from the blue truck. The mileage is actually stored in the body control module, so I simply swapped clusters, a sub 5-minute job and no more warnings!
I got the truck through PA inspection with ease. The guy inspecting it was shocked at how clean it was underneath which is sad, really. I daily drove the truck until Thanksgiving of this year and it did great. It has since been parked in the driveway waiting on me to remove the 4 cylinder lump.
Another update, involving fun LS swappy stuff, coming soon.