snailmont5oh said:
That took way longer to go full 460 swap than I thought it would.
Why am I keeping the 400? First, the 4" stroke of the 400 (actually 402 CID) is longest of any Ford engine until the 5.4 Mod Motor came out. It also has really long rods, somewhere in the 6.75" range. Both of those say "torque" to me. The heads aren't horrible, and it has the "canted valve" design of the Cleveland, and 2" valves. The 400 is 200 pounds lighter than the 460, and I already bought and installed new Detroit Spring front springs for a 400.
The 400 is known to be a little detonation prone. This is mainly because the pistons are .060" down in the bore, which was Ford's way of getting the compression down to 9:1. There are pistons that are zero-deck, with a little dish to maintain 9:1 and have better quench. I was thinking about trying to stroke the motor to get up to zero-deck, but that would be pricy, and end up with a ton of compression.
400s can be built to make 450 ft-lbs of torque pretty easily, and a '71 400 is more up to the task than later ones.
According to this, the 460 is only 100 lbs heavier than a Cleveland.
http://www.gomog.com/allmorgan/engineweights2.html
And I think the 400 is even a bit heavier than a Cleveland. They are a different block, and the 400 was basically Ford's way of making an engine with enough torque to move a big pile of Nixon-era American pig iron down the road with some modicum of alacrity, while still meeting emissions.
Stick an aluminum manifold on the 460 and you'll only be 50-60 pounds heavier than your 2V 400.
Long rods are nice, but still, a "built up" 400 as you're describing only barely makes the torque of a fully smogged out 460.
A long time ago, I had the idea of building up a hopped-up slant six for a Dart. Not turbo, mind you, but all the Super Six stuff and then some. Then a mechanic friend of mine pointed out that I was going through all that work...to basically end up with the power output of a bone stock 318, which would swap right in.
But hey, it's your car, and if you want to stick with the 400, we'll help you out.